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SIMULATION OF MULTI-PHASE GLASS-MELT FLOWS IN A GLASS MELTER

机译:玻璃熔炉中多相玻璃熔体流动的模拟

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摘要

A typical glass furnace consists of a combustion space and a melter. The intense heat, generated from the combustion of fuel and air/oxygen in the combustion space, is transferred mainly by radiation to the melter where the melt sand and cullet (scrap glass) are melted, creating molten glass. The melter flow is a complex multi-phase flow including solid batches of sand/cullet and molten glass. Proper modeling of the flow patterns of the solid batch and liquid glass is a key to determining the glass quality and furnace efficiency. A multi-phase CFD code has been developed to simulate glass melter flow. It uses an Eulerian approach for both the solid batch and the liquid glass-melt flows. The mass, momentum, and energy conservation equations of the batch flow are used to solve for local batch particle number density, velocity, and temperature. In a similar manner, the conservation equations of mass, momentum, and energy of the glass-melt flow are used to solve for local liquid molten glass pressure, velocity, and temperature. The solid batch is melted on the top by the heat from the combustion space and from below by heat from the glass-melt flow. The heat transfer rate from the combustion space is calculated from a radiation model calculation while the heat transfer rate from the glass-melt flow to the solid batch is calculated from a model based on local particle number density and glass-melt temperature. Energy and mass are balanced between the batch and the glass-melt. Batch coverage is determined from local particle number density and velocity. A commercial-scale glass melter has been simulated at different operating/design conditions.
机译:典型的玻璃熔炉由燃烧空间和熔化器组成。由燃料和空气/氧气在燃烧空间中燃烧产生的强烈热量主要通过辐射传递到熔化器,在熔化器中融化的沙子和碎玻璃(碎玻璃)熔化,形成熔融玻璃。熔炉流是复杂的多相流,包括砂/碎玻璃和熔融玻璃的固体批次。对固体批料和液体玻璃的流型进行正确建模是确定玻璃质量和炉效率的关键。已开发出多相CFD代码来模拟玻璃熔炉的流动。对于固体批料和液体玻璃熔体流,它都使用欧拉方法。批料流的质量,动量和能量守恒方程式用于求解局部批料颗粒数的密度,速度和温度。以类似的方式,使用玻璃熔体流的质量,动量和能量守恒方程来求解局部液体熔融玻璃的压力,速度和温度。固体批料通过燃烧空间产生的热量在顶部熔化,而玻璃熔体流动产生的热量在下面熔化。来自燃烧空间的传热速率是根据辐射模型计算得出的,而从玻璃熔体流到固体批料的传热速率则是根据基于局部粒子数密度和玻璃熔体温度的模型计算得出的。批料和玻璃熔体之间的能量和质量是平衡的。批次覆盖率由局部颗粒数密度和速度确定。已在不同的操作/设计条件下模拟了商业规模的玻璃熔炉。

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