首页> 外文会议>2007 SPE Annual Technical Conference and Exhibition (ATCE 2007) >Current State of the Premium Screen Industry: Buyer Beware—Methodical Testing and Qualification Shows You Don't Always Get What You Paid For
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Current State of the Premium Screen Industry: Buyer Beware—Methodical Testing and Qualification Shows You Don't Always Get What You Paid For

机译:优质屏幕行业的现状:买家要当心—有条不紊的测试和资格表明,您不一定总能得到所付的钱

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Within the sand control technology sector today, there are many sand exclusion screen options available for use in completion design. Sand control screens have steadily improved with the introduction and enhancement of metal sand retention media based sand exclusion products in the early 1990's. However, recent catastrophic sand exclusion failures have led some operators and independent laboratories to perform additional testing and quality control checks on sand exclusion products to ensure full life cycle field value. This paper describes a process to select sand exclusion products by uniquely qualifying an individual product design which includes retention media, metallurgy, subcomponents, manufacturing process, and the final assembled product. The technical evaluation is based on a 2-tier qualification process that “uniquely qualifies” products for purchase consideration. Step 1 of the process tests the sand retention media for plugging potential and solids retention. Step 2 then tests fulljoint screens manufactured using media qualified during Step 1 for burst and collapse to ensure the product meets downhole performance specifications. Recent testing has illustrated a range of significant conclusions that the industry should be aware of: ? Published screen burst and collapse ratings are not always equivalent to actual screen performance. ? Burst and Collapse pressures are not equivalent to basepipe rating. ? Welds can vary by plant; therefore screens may vary by manufacturing location. ? Excessive drainage layer gap leads to premature burst or collapse failure.? Not adjusting screen design for changes in metallurgy may lead to premature failure ? Delamination has been observed in some sintered retention media. ? Scaling a product design up or down without conducting a detailed engineering analysis may lead to premature failures.
机译:在当今的防砂技术领域,有许多防砂网选项可用于完井设计。在1990年代初期,随着基于防沙介质的金属防沙剂产品的引入和增强,防砂筛网稳步改进。但是,最近灾难性的排沙故障已导致一些操作员和独立实验室对排沙产品进行附加测试和质量控制检查,以确保整个生命周期的现场价值。本文介绍了一种通过唯一认证单个产品设计(包括保留介质,冶金,子组件,制造过程和最终组装产品)来选择防砂产品的过程。技术评估基于两级认证流程,该流程“唯一地认证”了要购买的产品。该过程的步骤1测试了沙粒保留介质的潜在堵塞和固体滞留性。然后,第2步测试使用在第1步中合格的介质制造的全接头筛网的破裂和塌陷,以确保产品符合井下性能规格。最近的测试表明了业界应该意识到的一系列重要结论:发布的屏幕爆裂和塌陷等级并不总是等同于实际的屏幕性能。 ?爆裂和塌陷压力不等于底管额定值。 ?焊接因工厂而异;因此,屏幕可能会因制造位置而异。 ?排水层间隙过大会导致过早爆裂或坍塌。不根据冶金学变化调整筛网设计可能会导致过早失效?在某些烧结的保留介质中已观察到分层。 ?在不进行详细工程分析的情况下向上或向下扩展产品设计可能会导致过早的故障。

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