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Novel material concepts and processing methods for high-voltage electrical insulation

机译:高压电绝缘的新材料概念和处理方法

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Materials used for high-voltage electrical insulation must fulfill particular mechanical, thermal, and dielectric requirements, therefore epoxy based composites seem to be perfect ones and are broadly used for that purpose. What is very important, the properties of the final product are strongly dependent on appropriate manufacturing process with lack of material failures, as too large shrinkage, voids and cracks. Combination of proper materials (epoxy, hardener, and filler) and process parameters (mould temperature, filling time, filling velocity, initial temperature of internal parts, gelation time), as well as design and geometric parameters are essential to assure high quality of the produced components. Here, an application of advanced numerical simulations plays a very important role in identification of potential problems already during design of new products (and before a mould order) and by application of such “virtual” prototyping the best process parameters can be defined minimizing a probability of quality issues. These aspects have been covered in first part of that article.
机译:用于高压电绝缘的材料必须满足特定的机械,热和介电要求,因此,基于环氧的复合材料似乎是理想的材料,并且已广泛用于此目的。非常重要的是,最终产品的性能在很大程度上取决于适当的制造工艺,而不会出现材料缺陷,如收缩,空隙和裂纹太大。适当材料(环氧树脂,硬化剂和填充剂)和工艺参数(模具温度,填充时间,填充速度,内部零件的初始温度,胶凝时间)以及设计和几何参数的组合对于确保高质量的产品至关重要。生产的组件。在这里,高级数值模拟的应用在新产品设计过程中(在模具定单之前)识别潜在问题方面起着非常重要的作用,通过应用这种“虚拟”原型,可以定义最佳工艺参数,从而最大程度地降低可能性质量问题。这些内容已在该文章的第一部分中介绍。

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