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The Development of New Monolithic Steel Ladle Safety Linings at Dofasco

机译:Dofasco新型整体钢包安全衬板的开发

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摘要

Dofasco had conventionally used bricks for the ladle safety and working linings and has completed a project, converting the 21 safety linings of the ladle streams to a 'Shotcrete' Alumina Spinel material. A revolutionary new installation technique and materials have been developed in partnership with the refractory supplier, to provide a smooth surface with close thickness tolerances that eliminates the requirement for backfill between the safety and working lining. The new process is a combination of Shotcrete and casting where the refractory is installed inside vertical tongue and groove panels at exact thickness with no slumping or rebound issues. The ladle safety lining can be installed in one day due to this new installation method. The dryout of the safety lining is completed at the same time that the working lining is cured, enabling the ladle to return to service several days earlier than the conventional casting technology.
机译:Dofasco过去通常将砖块用于钢包的安全和工作衬里,并已完成了一个项目,将钢包流的21个安全衬里转换为“ Shotcrete”氧化铝尖晶石材料。与耐火材料供应商合作开发了一种革命性的新安装技术和材料,以提供具有紧密厚度公差的光滑表面,从而消除了安全衬层和工作衬层之间的回填要求。新工艺将喷浆混凝土和铸造工艺结合在一起,其中将耐火材料以精确的厚度安装在垂直的榫舌和凹槽面板内,而不会出现塌落或回弹问题。由于采用了这种新的安装方法,因此钢包安全衬可以在一天之内安装完毕。安全衬里的干out在工作衬里固化的同时完成,从而使钢包比传统铸造技术提早几天恢复使用。

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