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Material Flow Characteristics of the Forward and Backward Solid Extrusion Process

机译:向前和向后固体挤出过程的物料流动特性

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FE simulations were carried out to analyze the influence of die geometry and process condition on the material flow. Deformation pattern and its characteristics in a combined forward and backward solid extrusion process were analyzed in terms of forming loads as the primary parameter, volume ratio of backward solid to forward solid and die pressure between tool-workpiece interfaces. Major parameter is the outer diameter ratio (ODR) of backward solid radius to forward solid radius with constant outer diameter of forward solid. Furthermore, extensive simulation works were conducted to investigate the effect of minor design parameters on stable material flow such as punch corner radius. The deformation pattern of material flow in a combined solid extrusion process is also presented. The results from the process simulation predict the flow modes of workpiece material and the die pressure occurring at the contact surface between workpiece and punch. The process of a combined forward and backward solid extrusion was analyzed using a rigid plastic finite element code to get information about the forming load and die pressure distribution, etc.
机译:进行了有限元仿真,以分析模具几何形状和工艺条件对材料流动的影响。以成形载荷为主要参数,后向固形物与前向固形物的体积比以及模具-工件界面之间的模头压力,分析了组合式正向和反向实体挤压过程中的变形模式及其特性。主要参数是后向实体半径与前向实体半径的外径比(ODR),且前向实体的外径恒定。此外,进行了广泛的仿真工作,以研究次要设计参数对稳定材料流(例如冲头角半径)的影响。还介绍了组合固体挤压过程中材料流动的变形模式。过程仿真的结果预测了工件材料的流动模式以及在工件和冲头之间的接触表面处发生的模具压力。使用刚性塑料有限元代码对向前和向后固体挤压的组合过程进行了分析,以获得有关成形载荷和模具压力分布等的信息。

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