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MODELING AND SIMULATION OF A COLD-ENGINE TEST STAND DRIVELINE WITH EXPERIMENTAL COMPARISONS

机译:具有实验比较的冷发动机试验台传动系的建模与仿真

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摘要

There is a need to develop cold-engine test stands for use in diagnosing cylinder faults and measuring gear noise given the new quieter fuel injection systems in modern engines. When engines run hot, these characteristics are not easily measured. By running the unfired cold-engine as a load using an electric motor and driveline, torque measurements can be used to diagnose assembly faults, damage and noise characteristics. In this paper, two cold-engine test stand drivelines are considered. Both stands experience large torsional vibrations excited by the various engine harmonics. Engine fault diagnosis becomes a challenge when these torsional vibrations degrade the measured torque signals. To solve this problem of torsional vibrations, an engine test stand model is developed to understand the system dynamics and analyze the free and forced response characteristics of the system. The model is used to predict the impact of the changes made to the test stand driveline and the trends observed in the simulation results are compared with experimental results for model validation. It is shown that based on model sensitivity analysis the changes made to the driveline parameters help to reduce the amplitude of the driveline resonances considerably. The developed model can be used to design a cold test stand for production diagnostics.
机译:考虑到现代发动机中新型的更安静的燃油喷射系统,有必要开发一种冷发动机试验台,用于诊断汽缸故障并测量齿轮噪声。发动机热运转时,这些特性很难测量。通过使用电动机和传动系统将未点火的冷发动机作为负载运行,扭矩测量可用于诊断装配故障,损坏和噪音特征。在本文中,考虑了两个冷机试验台传动系。两个支架都受到各种发动机谐波激发的大扭转振动。当这些扭转振动降低了测得的扭矩信号时,发动机故障诊断就成为一个挑战。为了解决扭转振动的问题,开发了发动机试验台模型以了解系统动力学并分析系统的自由响应和强制响应特性。该模型用于预测对试验台传动系统所做更改的影响,并将模拟结果中观察到的趋势与实验结果进行比较,以进行模型验证。结果表明,基于模型敏感性分析,对传动系统参数的更改有助于显着降低传动系统共振的幅度。所开发的模型可用于设计用于生产诊断的冷试验台。

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