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Design of large-scale air separation turbomachinery units

机译:大型空分透平机组的设计

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Design of large scale air separation turbomachinery trains in the range of 50 MW to 80 MW are in increasing demand for use in air separation applications integrated with large scale process /industrial plant, including the following sectors: 1. Enhanced Oil Recovery (EOR): nitrogen injection schemes 2. Integrated Combined Cycle (IGCC) power schemes employing coal and refinery residues 3. Bulk methanol production schemes 4. Gas to Liquids (GTL) projects for stranded gas reserves In many instances steam is generated within the main process plant and the air separation plant power demand is integrated within the overall energy balance to optimise plant efficiency. The turbomachinery designer is faced with selecting machine designs which must handle large volume flows (air inlet volumes up to 1,300,000 m~2/h & steam exhaust volumes up to 1,600,000 m~3/h). Some limitations on train sizing are imposed by the maximum available shell and tube heat exchangers, the size of nozzles needed to introduce compressor intercooling and if necessary, steam reheat connections to limit the exhaust wetness. The paper describes how the turbomachinery design engineer, from both a compressor and steam turbine aspect, solves all the demands of the process energy balance, the physical size limitations and the dynamics of the coupled plant systems, into a machine train design that fully satisfies the demands from the major oil companies for referenced equipment.
机译:50兆瓦至80兆瓦范围内的大型空分涡轮机械火车的设计对与大型过程/工业工厂集成的空分应用的需求不断增长,包括以下领域:1.增强的采油量(EOR):氮气注入方案2.使用煤和炼油厂残渣的联合联合循环(IGCC)电力方案3.散装甲醇生产方案4.滞留气储量的液化天然气(GTL)项目在许多情况下,主处理厂和空分设备的电力需求已整合到总体能量平衡中,以优化工厂效率。涡轮机械设计师面对选择必须处理大流量的机器设计(进气量最大为1,300,000 m〜2 / h,蒸汽排出量最大为1,600,000 m〜3 / h)。火车尺寸的一些限制是由于最大的管壳式换热器,引入压缩机中冷所需的喷嘴尺寸以及必要时进行蒸汽再热连接以限制排气湿度而造成的。本文从压缩机和蒸汽轮机两个方面描述了涡轮机械设计工程师如何解决过程能量平衡,物理尺寸限制和耦合工厂系统动力学的所有需求,使其成为完全满足以下要求的机械设计:主要石油公司对参考设备的需求。

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