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Design for Multipurpose Use: An application of DfE concept in a developing economy

机译:多用途设计:DfE概念在发展中经济中的应用

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Design for Environment (DfE) has been defined as the systematic integration of environmental considerations into product and process design. And it has been discovered that material and space can be saved when several functions are integrated into a single product by taking advantage of common components. In this design and development project, a multipurpose thresher was designed based on an integrated concept of design for modularity, disassembly, demanufacturing and remanufacturing. The machine can be used to thresh various types of farm produce such as rice, sorghum, cowpea and rye by changing the concave and the cylinder (threshing drum). The configuration of the machine enables access to most of the component parts without changing the tools needed for disassembly because the same type of fasteners was used. Furthermore, the functional units (the shelling unit, the separation unit and the grading unit) were assembled into modules such that only the faulty part needs to be replaced if necessary. The design was so simplified that the operator can make the changes for different uses without any difficulty. The machine has been successfully tested with a number of these products and it is scheduled for tests with other produce like corn and peanuts. The modularity of the functional unit will facilitate multi-lifecycle use of machine and/or its component parts. The uniformity of the liaisons and simplification of the configuration will reduce both the disassembly times and maintenance cost. By this integration, the material requirements for four different machines are conserved, environmental emissions that would be associated with the manufacture, transportation and disposal of four machines are eliminated while the capital requirements by farmers for machinery are reduced to about a quarter. Consequently the total lifecycle cost is kept minimum while the eco-efficiency is maximized.
机译:环境设计(DfE)已定义为将环境考虑因素系统集成到产品和过程设计中。并且已经发现,当利用通用组件将多个功能集成到一个产品中时,可以节省材料和空间。在这个设计和开发项目中,基于模块化,拆卸,再制造和再制造的设计理念,设计了多功能脱粒机。通过更换凹面和圆筒(脱粒滚筒),该机器可用于对各种农作物进行脱粒,例如大米,高粱,cow豆和黑麦。由于使用了相同类型的紧固件,因此机器的配置无需更换拆卸所需的工具即可使用大多数零件。此外,将功能单元(脱壳单元,分离单元和分级单元)组装成模块,以便在必要时仅需要更换有故障的部分。设计如此简单,操作员可以毫无困难地针对不同用途进行更改。该机器已通过许多此类产品的成功测试,并计划与其他产品(例如玉米和花生)一起测试。功能单元的模块化将有助于机器和/或其组件的多生命周期使用。联络的统一性和配置的简化将减少拆卸时间和维护成本。通过这种整合,可以节省四台不同机器的材料需求,消除了与四台机器的制造,运输和处置相关的环境排放,同时农民对机器的资本要求减少到四分之一。因此,在使生态效率最大化的同时,将总生命周期成本保持在最低水平。

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