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Ecologically safe ion-exchange technologies

机译:生态安全的离子交换技术

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The industrial application of ion-exchange (IE) processes is growing progressively. In many instances the IE technology can successfully substitute existing large-scale industrial processes which do not satisfy modern ecological standards. The requirements that the IE technology should have to create a competitive process are high efficiency and ecological safety. However, the general scheme of "standard" IE processes remains practically unchanged during the last decades and comprises the following auxiliary operations~(1,2): 1) preparation of stock solution; 2) concentration of solution after the IE treatment (e.g., by evaporation); 3) recovery of the purified product (e.g., by crystallization); 4) regeneration of ion exchangers and auxilliary reagents for reuse; 5) neutralization of aggressive wastes, and some others. Several approaches can be applied to eliminate some of these auxiliary operations to improve the efficiency of the process due to significant saving in chemicals, energy, manpower, minimization of wastes, etc. One of those is based on the application of dual-temperature IE processes~(3-6) which allows one to exclude auxiliary operations 4 and 5. Hence, a practically reagentless and wastefree, separation process can be designed~(7-12). Another route to avoid the above auxiliary operations (e.g., 2 and 3) is based on a combination of the IE conversion and concentration processes into one stage. Frontal IE chromatography~(13,14) and reverse frontal separation~(14,15) are applicable for this purpose. In certain instances, both of those IE separation techniques allow concentrating the target substance up to the level exceeding its solubility at a given temperature. Moreover, this supersaturated solution (SS) remains stable for a long period, and after leaving the column it crystallizes spontaneously. This allows for designing a practically ideal process where a crystalline product is obtained directly after the IE treatment. This phenomenon - known as Ion-Exchange-Isothermal-Supersaturation (IXISS) - has been discovered by Muraviev~(16). This paper reports some of the results obtained by tailored application of dual-temperature IE and IXISS effect to design highly-efficient and ecologically safe IE technologies which can be considered as a successful alternative to existing large-scale industrial processes.
机译:离子交换(IE)工艺的工业应用正在逐步增长。在许多情况下,IE技术可以成功替代不满足现代生态标准的现有大规模工业过程。 IE技术必须创建竞争性过程的要求是高效和生态安全。但是,“标准” IE过程的一般方案在过去的几十年中实际上保持不变,并且包括以下辅助操作〜(1,2):1)制备储备溶液; 2)IE处理后溶液的浓度(例如通过蒸发); 3)回收纯化的产物(例如,通过结晶); 4)离子交换剂和辅助试剂的再生,可重复使用; 5)中和侵蚀性废物及其他一些废物。由于可以节省大量的化学药品,能源,人力,减少的废物等,因此可以采用几种方法来消除其中的一些辅助操作,从而提高工艺效率。其中一种是基于双温IE工艺的应用〜(3-6)允许排除辅助操作4和5。因此,可以设计一种几乎无试剂且无浪费的分离方法〜(7-12)。避免上述辅助操作(例如,2和3)的另一种途径是基于IE转换和集中处理到一个阶段的组合。额叶IE色谱〜(13,14)和反额叶分离〜(14,15)适用于此目的。在某些情况下,这两种IE分离技术都允许将目标物质浓缩至在给定温度下超过其溶解度的水平。而且,这种过饱和溶液(SS)可以长期保持稳定,并且在离开色谱柱后会自发结晶。这允许设计一种实际理想的方法,其中在IE处理后直接获得结晶产物。 Muraviev〜(16)发现了这种现象-称为离子交换-等温过饱和(IXISS)。本文报告了通过量身定制的双温度IE和IXISS效应设计高效和生态安全的IE技术所获得的一些结果,这些技术可以视为现有大规模工业过程的成功替代方案。

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