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FORMATION OF FINE CERAMICS LAYER AND INTERMETALLICS NETWORK BY THERMAL NANOPARTICLES SPRAYING AND PATTERING

机译:热纳米粒子的喷涂和喷涂形成精细陶瓷层和金属间网络

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摘要

Novel process technologies of thermal nanoparticles coating and microlines patterning were newly developed to fabricate fine ceramics layers and geometrical intermetallics patterns successfully for mechanical property modulations of practical alloys substrates. Nanometer sized alumina particles were dispersed into acrylic liquid resins, and the obtained slurry materials were sputtered by using compressed air. The slurry mists could blow into the arc plasma with argon gas spraying. On stainless steels substrates, the fine surface layers with high wear resistance were formed. In cross sectional microstructures of the coated layers, micromater sized cracks or pores were not observed. Subsequently, photo sensitive urethane resin including pure copper particles was spread on a pure aluminum plate. Fractal networks with self similar arrangements were drawn by single stroke scanning of an ultra violet laser beam. Micro patterns composed of copper aluminides were created through heat treatments. Microstructures and composite distributions in the formed composite lines were observed by a scanning electron microscope and energy dispersive X-ray spectroscopy, respectively. Measured mechanical properties by tensile tests were compared with simulated and visualized results by finite element method.
机译:新开发了热纳米颗粒涂层和微线构图的新工艺技术,以成功制造精细陶瓷层和几何金属间化合物图案,以调节实用合金基材的机械性能。将纳米尺寸的氧化铝颗粒分散在丙烯酸类液态树脂中,并且通过使用压缩空气来溅射获得的浆料材料。使用氩气喷涂时,浆雾可能会吹入电弧等离子体。在不锈钢基底上,形成了具有高耐磨性的细表层。在涂层的横截面微观结构中,未观察到微观尺寸的裂纹或孔。随后,将包括纯铜颗粒的光敏聚氨酯树脂铺展在纯铝板上。通过对紫外线激光束的单次扫描来绘制具有相似布置的分形网络。通过热处理产生了由铝化铜组成的微图案。分别通过扫描电子显微镜和能量色散X射线光谱法观察所形成的复合线中的微结构和复合物分布。将通过拉伸试验测得的机械性能与通过有限元方法模拟和可视化的结果进行比较。

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