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Adaption of Production Processes with Next Generation Cell Tech

机译:下一代电池技术适应生产工艺

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This poster shows, how the large-scale production process of automotive lithium-ion-batteries will evolve up to the point when a next-generation technology will be present. By comparison with other next-generation technologies, as lithium-sulfur and lithium-air, the role of the all-solid-state technology for automotive applications is investigated. The production process for all-solid-state battery cells, based on current knowledge, is displayed and the most crucial challenges for implementing the process are highlighted. Looking at the demand for Li-ion batteries in electromobility, the production process for battery cells is going to be marked by large-scale mass production. Electrode production, cell assembly and the formation/aging processes consist of multiple production steps, each facing upscaling efforts to meet the demand of the automotive industry. At the same time, high-technology materials will further increase requirements on quality and precision of the production. New technologies need to be implemented into the process to make each process step compatible with optimized Li-ion batteries and high production speeds. The range of technologies for improving the production includes laser applications in cutting and drying and new stacking methods. Meanwhile battery chemistry is optimized by nickel-rich cathodes and Si-containing anodes. At some point within the next decade the production process and the Li-ion battery itself won't have much optimization capacity left. Simultaneously, next-generation technologies, like all-solid-state, lithium-sulfur, lithium-air will improve further, possibly unlocking their high theoretical performance parameters. This technological leap will have a huge impact on the production process, making entire production steps obsolete and changing others. Therefore, new production technologies need to be researched and applied to introduce next-generation batteries, like all-solid-state, to the automotive market. To reduce costs, new production processes need to be cheap and scalable, competing with the optimized future LIB production process. The display of the current production process is the product of literature research and first hand industry information. Predicting next-generation technologies is largely based on P3 experts' opinions and continuously updated. The poster gives information on production steps, helping understand the challenges of developing a new production process. By showing the development of the LIB technology over the next years, it is possible to give a prediction on which next-generation technology will be compatible within the next decade and on what price level future BEV battery cells will be produced.
机译:这张海报展示了汽车锂离子电池的大规模生产过程将如何发展,直至出现下一代技术。通过与其他下一代技术(例如锂硫和锂空气)进行比较,研究了全固态技术在汽车应用中的作用。显示了基于当前知识的全固态电池的生产过程,并突出了实施该过程的最关键挑战。考虑到电动汽车对锂离子电池的需求,电池单元的生产过程将以大规模量产为标志。电极生产,电池组装和形成/老化过程包含多个生产步骤,每个步骤都面临着扩大规模的努力,以满足汽车行业的需求。同时,高科技材料将进一步提高对生产质量和精度的要求。需要在过程中实施新技术,以使每个过程步骤均与优化的锂离子电池兼容,并提高生产速度。改善生产的技术范围包括切割和干燥中的激光应用以及新的堆叠方法。同时,通过富镍阴极和含Si阳极优化了电池化学性能。在接下来的十年中的某个时候,生产过程和锂离子电池本身将没有太多的优化能力。同时,下一代技术,如全固态,锂硫,锂空气,将得到进一步改善,可能会释放其较高的理论性能参数。这一技术飞跃将对生产过程产生巨大影响,使整个生产步骤过时并改变其他步骤。因此,需要研究和应用新的生产技术,以将下一代电池(如全固态)引入汽车市场。为了降低成本,新的生产流程必须便宜且可扩展,并与未来优化的LIB生产流程竞争。当前生产过程的显示是文献研究和第一手行业信息的产物。预测下一代技术很大程度上是基于P3专家的意见并不断更新。海报提供了有关生产步骤的信息,有助于了解开发新生产流程的挑战。通过显示未来几年LIB技术的发展,可以预测未来十年内哪些下一代技术将兼容以及未来BEV电池的价格水平。

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