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Experimental Evaluation of Transmission Loss-of-Lubrication Technologies

机译:传输润滑损失技术的实验评估

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A Joint Aircraft Survivability Program (JASP) project was awarded in 2014 in order to accelerate the research and development on military helicopter transmission loss of lubrication survivability. This JASP project, "Helicopter Transmission Loss-of-Lubrication" was a collaboration between the US Army, US Navy, and NASA and completed in 2018. The approach for the effort was to first screen emerging technologies using coupon-level methods, then test those showing the most promise at the component level, and finally to downselect and evaluate these technologies at the system level. Several concepts to reduce heat generation, increase heat rejection, increase material tolerance to higher temperatures, and increase material resistance to damage were evaluated for this effort. Included in this evaluation were: a ceramic material for bearings, four different gear steels, various levels of gear surface roughness, six gear coatings, five lubricant and lubricant additive variations, and gearbox noble gas injection. After gear testing at the component level, isotropic superfinishing and ionic liquid lubricant additive were down selected as the two most suitable technologies for the system level testing. These technologies underwent loss of lubrication testing to failure in an intermediate gearbox from a standard configuration medium lift helicopter. A baseline loss of lubrication test, without these technologies, was also performed for comparison.
机译:2014年授予了联合飞机生存能力计划(JASP)项目,目的是加快对军用直升机传动装置润滑生存能力损失的研究与开发。这个JASP项目“直升机传输润滑损失”是美国陆军,美国海军和NASA之间的合作,于2018年完成。该工作的方法是首先使用优惠券级别的方法筛选新兴技术,然后进行测试这些组件在组件级别显示出最大的希望,最后在系统级别选择和评估这些技术。为此,对减少热量产生,增加散热,增加材料对更高温度的耐受性以及提高材料对损坏的抵抗力的几个概念进行了评估。该评估包括:用于轴承的陶瓷材料,四种不同的齿轮钢,各种级别的齿轮表面粗糙度,六种齿轮涂层,五种润滑剂和润滑剂添加剂变化以及齿轮箱稀有气体注入。在组件级别进行齿轮测试后,各向同性超精加工和离子液体润滑剂添加剂被选为系统级别测试的两种最合适的技术。这些技术经受了润滑测试的损失,直至标准配置的中型直升机的中间齿轮箱发生故障。在没有这些技术的情况下,还进行了基线润滑损失测试,以进行比较。

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