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STIFFNESS ANALYSIS OF GEAR SHAPING MACHINE IN RADIAL DIRECTION WITH GEAR WHEEL-CUTTER

机译:齿轮式切齿机径向定向成形机的刚度分析

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The machining of cylindrical gears by gear shaping with gear wheel-cutter has accompanied of known cutting errors met at rolling gears cutting: pitch error, total pitch error, profile tooth error, circular runout, etc. The technical papers consider that two aspects can analyze gears shaping precision with gear wheel-cutter: first by the analysis of profile gear cutting errors, and second by profile gear cutting errors in "closing zone of teeth gear", with a main factor according of stiffness machine tools. The analysis of stiffness machine has done with the values displacements and relative rotations of machine subassemblies to a fixed datum system and two mobile datum systems, in dependence of load applied during idle running or gear shaping process, could be defined three stiffhess's: static, quasi-static and dynamic stiffness. During the cutting process, the variation predictable distance between cutter axe and wheel-workpiece axe is important. This study is carrying out by stiffness machine analysis in radial direction of OY axe. The paper has proposed a method of quasi-static stiffness machine determination of gear shaping process with wheel-cutter. During cutting process occurs altering positions between subassemblies of ram-toolholder and rotated table, even is used finishing working conditions. The research has done by an integration system "force-displacement", formed by a dynamometer adaptable of gear machine-MD 250, which allowing the acquisition of cutting forces on three axes and displacements of ram-toolholder-workpiece during machining process. The measurement has done in "closing zone of gear", respectively the outside of that, due to determination of stiffness machine tools. In addition, this research presented the assessing of working accuracy of gear shaping machine with gear wheel-cutter.
机译:使用齿轮切刀通过齿轮整形加工圆柱齿轮时,伴随着已知的切削误差在滚动齿轮切削时会遇到:螺距误差,总螺距误差,轮廓齿误差,圆跳动等。技术论文认为,可以从两个方面进行分析齿轮切割机的齿轮成形精度:首先通过分析轮廓齿轮的切削误差,然后通过“齿形齿轮的闭合区域”中的轮廓齿轮切削误差来分析,其主要因素取决于机床的刚度。刚度机器的分析是通过将机器子组件相对于固定基准系统和两个移动基准系统的位移和相对旋转的值进行的,取决于在空转或齿轮成形过程中施加的载荷,可以定义三个刚度:静态,准刚度-静态和动态刚度。在切割过程中,切刀轴和轮轴之间的可预测的距离变化很重要。这项研究是通过在OY轴的径向上进行刚度机器分析来进行的。提出了一种准静态刚度机确定带轮刀具齿轮成形过程的方法。在切削过程中,冲头刀架子组件和旋转工作台之间的位置会发生变化,即使在精加工条件下也是如此。该研究是通过一个集成系统“力-位移”完成的,该系统由适用于齿轮机床MD 250的测力计构成,该系统可以获取三个轴上的切削力以及在加工过程中冲压锤刀夹-工件的位移。由于确定了机床的刚度,因此在“齿轮的闭合区域”中或在其外部分别进行了测量。此外,本研究还对带有齿轮切刀的齿轮成型机的工作精度进行了评估。

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