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Measurement of Initial Imperfection of Energy Pipeline Using 3D Laser Scanner

机译:使用3D激光扫描仪测量能量管道的初始缺陷

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Initial Imperfections of Energy Pipes is of utmost importance while developing numerical models and design guidelines. The effects of initial imperfections should be considered to avoid over estimation of load carrying capacity of pipes. Various methods of taking physical measurements of initial imperfections have been developed previously. These methods are error prone, time consuming, only applicable to short pipe segments, and yield limited number of measured dimensions. The objective of the current study is to devise a more efficient and accurate method for quantifying initial imperfections. A 3D laser scanner is used for fast acquisition of a high density set of points on the pipe surface. Acquired data is then exported to a 3D inspection and reverse engineering software for analysis. Deviation of the pipe diameter is measured with respect to an ideal pipe with constant diameter. Ovalization is measured along the length of the pipe and thickness variation is measured near the pipe edge. Changes in the geometry of the seam weld along the pipe length are also observed. Four different pipe segments were scanned and analyzed. Results of diameter and thickness variations are reported with respect to the location of the seam weld. Diameter variation shows a typical pattern in which the positions of maximum positive and negative deviations of diameter with respect to the seam weld are similar in all the pipes. The high density set of points enables us to arrive at larger volume of measurement results compared to previous methods. Based on this new technique of measurement, it is possible to develop a more accurate and applicable initial imperfections model for energy pipelines.
机译:在开发数值模型和设计指南时,能量管道的初始缺陷是至关重要的。应考虑初始缺陷的影响,以免过度估计管道的承载能力。先前已经开发了对初始缺陷进行物理测量的各种方法。这些方法容易出错,费时,仅适用于短管段,并且产生的测量尺寸数量有限。当前研究的目的是设计一种更有效,更准确的方法来量化初始缺陷。 3D激光扫描仪用于快速采集管道表面上的高密度点集。然后将获取的数据导出到3D检查和逆向工程软件中进行分析。相对于具有恒定直径的理想管道,测量管道直径的偏差。沿管道的长度测量椭圆度,并在管道边缘附近测量厚度变化。还可以观察到缝焊缝几何形状沿管道长度的变化。扫描并分析了四个不同的管段。报告了关于缝焊位置的直径和厚度变化的结果。直径变化显示了一种典型的模式,其中在所有管道中,直径相对于缝焊缝的最大正偏差和负偏差的位置都相似。与以前的方法相比,高密度的点集使我们可以获得更大的测量结果量。基于这种新的测量技术,可以为能源管道开发更准确和适用的初始缺陷模型。

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