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A Reduced Order Life Prediction Modeling Approach for Materials under Thermomechanical Fatigue

机译:材料在热机械疲劳下的减序寿命预测建模方法

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Low alloy steels remain to be the materials of choice for large structural components at elevated temperature for extended periods of time. The material 2.25Cr-lMo is frequently used in boilers, heat exchanger tubes, and throttle valve bodies in both turbomachinery and pressure-vessel/piping applications alike. The resistance of this alloy to deformation and damage under creep and/or fatigue at elevated temperature make it suitable for components expected to endure decades of service. In the present work, a life prediction approach is developed for cases where the material is experiencing conditions where creep and fatigue exist. Parameters for the approach are based on regression fits in comparison with a broad collection experimental data. The data are comprised of low cycle fatigue (LCF) and creep fatigue (CF) experiments. The form of the life prediction model follows the cumulative damage approach where dominant damage maps can be used to identify primary microstructural mechanism associated with failure. The total damage is divided between three different modules in this approach: fatigue, creep, and environmental fatigue. Life calculations are facilitated by the usage of a non-interacting creep-plasticity constitutive model capable of representing not only the temperature- and rate-dependence, but also the history-dependence of the material.
机译:低合金钢仍然是长时间在高温下用于大型结构部件的首选材料。 2.25Cr-lMo材料通常用于涡轮机和压力容器/管道应用中的锅炉,热交​​换器管和节流阀体中。这种合金在高温下的蠕变和/或疲劳下不易变形和损坏,因此非常适合预期使用寿命数十年的组件。在当前的工作中,针对材料遇到蠕变和疲劳的情况,开发了寿命预测方法。与广泛收集的实验数据相比,该方法的参数基于回归拟合。数据由低周疲劳(LCF)和蠕变疲劳(CF)实验组成。寿命预测模型的形式遵循累积损伤法,其中主要损伤图可用于识别与失效相关的主要微观结构机制。用这种方法将总损坏分为三个不同的模块:疲劳,蠕变和环境疲劳。通过使用非相互作用的蠕变塑性本构模型,可以简化寿命计算,该模型不仅可以表示材料的温度和速率相关性,还可以表示其历史相关性。

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