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Tribological performance of thin organic permanent coatings deposited on 55Al-Zn coated steel ― influence of coating composition and thickness on friction and wear

机译:薄有机永久涂层的摩擦学性能沉积在55%Al-Zn涂层钢 - 涂料组合物的影响和摩擦磨损中的影响

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Dry lubricants are today increasingly being used in various types of sheet metal forming operations. Among these, permanent coatings, based on organic resins are the only lubricants which have the potential to increase the formability without additional lubrication, serve as temporary corrosion protection during transportation and, finally, serve as a pre-treatment before subsequent painting. In the present study, the influence of coating composition and thickness on the friction and wear behaviour of different thin organic permanent coatings deposited on 55% Al-Zn coated steel sheet have been evaluated by various types of laboratory tests. Surface profilometry, scanning electron microscopy (SEM), Auger electron spectroscopy (AES) and time-of-flight secondary ion mass spectrometry (ToF-SIMS) were used in order to characterise and model the tribological behaviour of the coatings. The results obtained show that the tribological properties of thin organic permanent coatings are strongly influenced by the coating thickness. In order to reduce problems associated with high friction and galling, the coating must be deposited with a uniform thickness, i.e. uncoated regions must be avoided. Furthermore, the addition of various types of additives can be used in order to further improve the tribological performance of these types of coatings.
机译:干燥的润滑剂今天越来越多地用于各种类型的金属板形成操作。其中,基于有机树脂的永久涂层是唯一有可能增加可成形性而无需额外润滑的润滑剂,即在运输过程中作为暂时的腐蚀保护,最后用作在随后的绘画之前的预处理。在本研究中,通过各种类型的实验室测试评估了涂层组合物和厚度对沉积在55%Al-Zn涂层钢板上的不同薄有机永磁涂层的摩擦和磨损行为的影响。表面轮廓测定,扫描电子显微镜(SEM),螺旋钻电子光谱(AES)和飞行时间二次离子质谱(TOF-SIMS)以表征和模拟涂层的摩擦学行为。得到的结果表明,薄有机永久涂层的摩擦学性质受涂层厚度的强烈影响。为了减少与高摩擦和磨损相关的问题,必须用均匀的厚度沉积涂层,即必须避免未涂覆的区域。此外,可以使用各种类型的添加剂来进一步改善这些类型的涂料的摩擦学性能。

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