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Roller Pressing or Shot Peening of Fir-Tree Root of LPT Blades of 500 MW Steam Turbine

机译:滚筒按压或射击杉木树根的LPT叶片的杉木树根500 MW汽轮机

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An experimental investigation was carried out to explore the possibility of replacing pressure rolling of Fir-tree root of L.P. Blades by shot peening. For this purpose it was necessary to find out shot peening parameters which could achieve the required depth of compression and residual stress as pressure rolling does. Depth is especially crucial when very poor water condition come into effect. Further more surface roughness is a concern for bearing lands. It was necessary to achieve residual stress not lower than -300 MPa down to a depth of 0.25 mm and roughness value R_z must not be larger than 22μm after shot peening. In the present investigation surface roughness and residual stress data obtained with different peening parameters were reported. It was observed that pressure peening with 10 mm convergent divergent nozzle, 1 to 1.2 mm cast steel shots, at 0.32A peening intensity, 3 kg/cm tank pressure 12" stand off, 125 to 150% coverage gave residual stress value -418 MPa at 0.25 mm depth in 12% chrome steel test pieces. The surface roughness too was with in required range (Ra = 2.80μm). Residual stress on an actual blade profile cut section was also verified. Thus roll pressing can be replaced by shot peening.
机译:进行了实验研究,以探讨通过射击喷丸替换L.P.叶片的枞树根的压力轧制的可能性。为此目的,有必要找出射击喷丸参数,可以实现压力轧制的所需压缩深度和残余应力。当水状况很差生效时,深度尤其至关重要。进一步的表面粗糙度是轴承落地的关注。有必要实现不低于-300MPa的残余应力下降到0.25mm的深度,并且粗糙度值r_z在喷丸后不得大于22μm。在本发明的研究中,报告了用不同喷丸参数获得的粗糙度和残留应力数据。观察到,用10mm收敛发散喷嘴的压力喷丸,铸钢1至1.2mm,在0.32A喷丸强度,3kg / cm罐压力12“脱离,125至150%覆盖率得到残余应力值-418MPa在12%铬钢试验片中的0.25毫米深度。表面粗糙度也在所需的范围(Ra =2.80μm)。还验证了实际刀片轮廓切割部分上的残余应力。因此,可以通过射击喷丸更换卷筒。

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