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Powertrain Development: Simulation Goes Testing

机译:动力总成开发:仿真进行测试

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The strong demand on the OEM's to reduce fleet fuel consumption (CO_2 emission) enforces the technology development of fuel efficient vehicle concepts. To achieve these goals R&D- programmes were launched to bring new powertrain concepts to market, e.g. hybrid powertrains as a combination of conventional and electrical systems, full electrical powertrains with range extenders as well as IC-engine equipped powertrains with downsized combustion engines. The market success of these concepts will be decided by the realizable compromise of fuel consumption, driving dynamics and customer acceptance. The question, which optimum powertrain concept can be delivered to the customer, must take into account the cost/benefit ratio. With increasing interest in the development of Hybrid Electric Vehicle (HEV) and Full Electrical Vehicles (FEV), the demand for comprehensive system design and analysis to support the Powertrain Development Process (PDP) is rising. More advanced mathematical models of propulsion system components (both steady state and dynamic) are requested. This paper shows the approach setting up a development platform based on consistent simulation tools which are applied throughout the entire development process adjusting the simulation models to the requirements of the various development phases from concept phase to testing. Examples of such consistent methodologies together with the integration of simulation and testing tools are shown for the key tasks in the PDP as there are 1. Thermodynamics, combustion and emission development; 2. Mechanics development; 3. Virtual thermal management system development; 4. Hybridization and electrification (detailed presented); 5. Calibration development.
机译:对OEM的强烈需求减少舰队燃料消耗(CO_2排放)强制燃油效率概念的技术开发。为实现这些目标,R&D-Allets将推出为市场带来新的动力总成概念,例如,混合动力系为常规和电气系统的组合,具有范围扩展器的全电动动力以及具有缩小燃烧发动机的IC发动机的电动动力。这些概念的市场成功将通过可实现的燃料消耗,驾驶动态和客户验收的可实现妥协。最佳动力总成概念可以向客户提供的问题,必须考虑到成本/效益比率。随着混合动力电动汽车(HEV)和全电动车辆(FEV)的发展兴趣,对综合系统设计和分析的需求,以支持动力总成开发过程(PDP)正在上升。要求推进系统组件的更高级数学模型(稳态和动态)。本文展示了基于一致的仿真工具建立开发平台的方法,这些工具在整个开发过程中应用了从概念阶段到测试的各种开发阶段的要求。与仿真和测试工具的集成一起显示这种一致方法的示例是针对PDP中的关键任务示出,因为有1.热力学,燃烧和排放开发; 2.力学发展; 3.虚拟热管理系统开发; 4.杂交和电气化(详细呈现); 5.校准开发。

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