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Emulsifier Developed from Waste Vegetable Oil for Application in Invert- Emulsion Oil based Mud

机译:乳化剂从废植物油中发育,用于倒置乳液油的泥浆中的应用

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Emulsifiers are a class of chemicals derived from fatty acids or their derivatives and used in water-in-oil based mud (OBM) in other words invert emulsion oil based mud. The role of an emulsifier in invert emulsion OBM is to lower the interfacial tension between water and oil to allow the formation of stable emulsion which is an essential quality of oil based mud. These emulsifiers surround the water droplets like an encapsulation with the fatty acid components extend into the oil phase and acts like a small osmatic cell allowing only water to pass through but not salts. Most of the commercially available emulsifiers are derived from Tall oil fatty acid (TOFA) which shows excellent emulsion stability even at harsh conditions. Our objective in this study is to make use of the huge quantity of used cooking/vegetable oil available in the kingdom and convert to an emulsifier suitable for the application in invert-emulsion OBM as vegetable oil contains a wide range of different fatty acids in the form triglycerides. A comparative study has been carried out by formulating invert-emulsion OBM using commercially available emulsifier and the emulsifier derived from used cooking/vegetable oil. Emulsifier (Arc-Eco-Mul) from used or waste vegetable oil has been synthesized by an in-house developed process. A series of different invert-emulsion OBM have been formulated with varying density using in-house developed product Arc-Eco-Mul as primary emulsifier. For comparison, a mud is formulated using commercial primary emulsifier. Mud properties such as density, rheology, API and HPHT filtration control tests have been conducted for fresh mud and for muds hot-rolled at 300degF and 500psi for 16h. It is observed from the laboratory experiments that the mud samples formulated using 12-ppb of Arc-Eco-Mul have similar rheological properties and better filtration control properties compared to the mud samples formulated using 12-ppb of commercial emulsifier. Most importantly, there is no phase separation in the filtrate collected from HPHT filtration control experiment, which showed a very stable emulsion formed by in-house developed Arc-Eco-Mul. Concentration screening experiments showed that only 6-ppb loading of Arc-Eco-Mul is required to achieve a mud with very good rheological and filtration control properties with high emulsion stability. The in-house developed Arc-Eco-Mul from used cooking/vegetable oil has similar properties as commercial additives that are currently used in the industry. This will open an avenue for recycling used cooking oil for oil and gas industry applications.
机译:乳化剂是一类衍生自脂肪酸或其衍生物的化学物质,并换于基于油油的泥浆(OBM)中,换句话说倒置乳液油基泥浆。乳化剂在反转乳液OBM中的作用是降低水和油之间的界面张力,以形成稳定的乳液,这是油基泥浆的基本质量。这些乳化剂围绕水滴,如脂肪酸组分延伸到油相中,并像小渗透细胞一样,只允许水通过但不通过盐。大多数市售乳化剂源自高油脂脂肪酸(TOFA),即使在恶劣的条件下也表现出优异的乳液稳定性。我们本研究的目的是利用王国提供的大量使用的烹饪/植物油,并转化为适用于反相乳液OBM应用的乳化剂,因为植物油含有各种不同的脂肪酸形成甘油三酯。通过使用市售的乳化剂和衍生自用于使用的烹饪/植物油的乳化剂来制定翻倒乳液OBM进行比较研究。由所用或废植物油的乳化剂(ARC-ECO-MUL)已由内部开发过程合成。使用内部开发的产品ARC-ECO-MUL作为初级乳化剂,已经用不同的密度配制了一系列不同的逆变乳液OBM。为了比较,使用商业初级乳化剂配制泥浆。已经为新鲜泥浆进行了密度,流变学,API和HPHT过滤控制试验,如密度,流变学,API和HPHT过滤控制试验,用于在300degf和500psi下热轧16小时。从实验室实验中观察到使用12-PPB配制的泥浆样品具有相比使用12-PPB的商业乳化剂配制的泥浆样品相比具有类似的流变性能和更好的过滤控制性能。最重要的是,在HPHT过滤对照实验中收集的滤液中没有相分离,其显示出通过内部形成的弧形Eco-MUL形成的非常稳定的乳液。浓度筛选实验表明,只需要6-PPB加载弧形生态MUL,以实现具有高乳液稳定性的具有非常好的流变和过滤控制性能的泥浆。房内开发了来自二手烹饪/植物油的Arc-Eco-MuL具有与当前在该行业中使用的商业添加剂相似的性质。这将开设用于石油和天然气工业应用的途径循环途径。

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