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Design of a gyspum slurry return pipeline system, at Jorf Lasfal, Morocco

机译:摩洛哥Jorf Lasfar的石膏浆液回流管道系统设计

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摘要

Office Cherifien de Phosphates (OCP) in Morocco, uses a process for phosphate production at the Jorf Lasfar phosphate plant, thatrnresults in a large quantity of gypsum and warm seawater (temperature of around 30° C) waste, which needs to be disposed off. Thernphosphate plant will be greatly expanded over the next few years, leading to an increase in quantity of gypsum slurry and waste warmrnseawater thus necessitating the construction of further offshore diffusers for disposal.rnAim of the project was to discard the existing outfalls and replace them with offshore dispersal at a distance up to 3 km, in order torncomply with modern environmental standards. Under this scope an outfall is designed using a new network of onshore pipes,rnsubmerged pipes and an array of diffusers.rnThe design gypsum slurry outflow rates disposed to the outfall pipelines vary from 14.4 m3/s for the existing factories at the presentrnstage, up to 25.6 m3/s at the end of the first work stage. The total gypsum slurry and waste seawater flow after development of all futurernfactories will reach an ultimate of 48.4 m3/sec, consisting of 30.1 m3/sec gypsum slurry that will be directed to the offshore pipelines.rnThe pipelines are constructed of solid wall HDPE PE100 pipes with a SDR of 26. The main part of the pipelines are constructed of pipesrnwith OD 1800mm and t=69,1 mm, resulting to an inner diameter of 1653 mm. The three pipelines that will be discharging in the firstrnphases of operation measure lengths from tie in flanges: 1820m, 2195m and 2570m respectively. A diffuser section 375 long constructedrnalso of HDPE pipes is included in the above lengths. Each diffuser has a total length of 375 and is constructed of pipes with reducingrndiameter, OD 1800mm / 1600mm / 1400mm / 1200mm and 710mm. Fifteen (15) vertical risers OD 560mm are provided at each diffuserrnevery 25m along the diffuser length.rnPipelines are exposed to severe wave energy originating from the Ocean; therefore an accurate estimation of the near shore wavernprocesses based on high quality wave and wind data acquired from a commercial database was necessary. The extreme wave eventsrnused for design purposes have a return period of 500 resulting to offshore wave heights of 11.68m to 7.13m for the critical W-NW sector.rnThe mathematical model MIKE21 NSW was used for wave propagation to the near shore.rnFor protection against the onerous wave action, pipelines are provided buried within a trench and protected against hydrodynamic loadsrnvia flexible concrete mattresses along the surf zone, i.e. up to –14.0m MSL. Pipeline routing is continued with pipes placed exposed onrnseabed and concrete ballast blocks of sufficient weight are provided in order to ensure pipeline stability.
机译:摩洛哥的Cherifien de Phosphates(OCP)办事处在Jorf Lasfar磷酸盐厂使用磷酸盐生产工艺,这导致大量石膏和温暖的海水(温度约30°C)的废物需要处置。未来几年内,磷酸磷酸盐工厂将得到大幅扩建,从而导致石膏浆和废温海水的数量增加,因此有必要建造更多的海上扩散器以进行处置。该项目的目的是丢弃现有的排污口,并用海上替代。为了符合现代环境标准,在最远3 km的距离内扩散。在此范围内,使用新的陆上管网,浸没管和扩散器网络设计排污口。布置到排污管的设计石膏浆料排污速率从现阶段现有工厂的14.4 m3 / s到最高在第一个工作阶段结束时为25.6 m3 / s。开发所有未来工厂后的总石膏浆和废海水流量最终将达到48.4立方米/秒,其中包括30.1立方米/秒的石膏浆,这些石膏浆将直接送往海上管线。管线由实壁HDPE PE100管构造SDR为26。管道的主要部分由外径1800mm,t = 69,1 mm的管子制成,内径为1653 mm。在运行的第一阶段将要排放的三条管道的长度从法兰连接处测量:分别为1820m,2195m和2570m。在上述长度中包括由HDPE管构成的漫射部375。每个扩散器的总长度为375,由直径减小的管子制成,外径1800mm / 1600mm / 1400mm / 1200mm和710mm。在沿着扩散器长度的每25m扩散器中,提供十五(15)个垂直立管OD 560mm,这是因为管线暴露于来自海洋的剧烈波能中。因此,有必要根据从商业数据库中获得的高质量的海浪和风数据来准确估算近岸海浪的过程。用于设计目的的极端海浪事件的返回周期为500,导致临界W-NW扇区的离岸海浪高度为11.68m至7.13m.rn数学模型MIKE21 NSW用于海浪向近岸的传播。在剧烈的波浪作用下,管道被掩埋在海沟中,并通过沿海浪区域(即最高–14.0m MSL)的柔性混凝土垫层受到水力载荷的保护。继续进行管道布线,将管道放置在海底裸露的地方,并提供足够重量的混凝土压载块,以确保管道的稳定性。

著录项

  • 来源
    《MWWD amp; IEMES 2012》|2012年|1-12|共12页
  • 会议地点 Montenegro(ME)
  • 作者单位

    (TRITON Consulting Engineers)-(90th Pratinou Str, 11634)-(Athens, Greece)-(Τel. +30210-7295761, Fax +30210-7243358)-(kspyropoulos@tritonsa.gr);

    (TRITON Consulting Engineers)-( 90th Pratinou Str, 11634)-( Athens, Greece Country)-( Τel. +30210-7295761, Fax +30210-7243358)-(mkalogirou@tritonsa.gr);

  • 会议组织
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

    Large diameter pipes; HDPE; mattresses;

    机译:大口径管道;; HDPE ;;床垫;

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