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Thin Film CIGS Photovoltaic Modules: Monolithic Integration and Advanced Packaging for High Performance, High Reliability and Low Cost

机译:薄膜CIGS光伏模块:单片集成和高级封装,可实现高性能,高可靠性和低成本

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摘要

In recent years, thin-film photovoltaic companies started realizing their low manufacturing cost potential, and have been grabbing an increasingly larger market share. Copper Indium Gallium Selenide (CIGS) is the most promising thin-film PV material, having demonstrated the highest energy conversion efficiency in both cells and modules. However, most CIGS manufacturers still face the challenge of delivering a reliable and rapid manufacturing process that can scale effectively and deliver on the promise of this material system. HelioVolt has developed a reactive transfer process for CIGS absorber formation that has the benefits of good compositional control, and a fast high-quality CIGS reaction. The reactive transfer process is a two stage CIGS fabrication method. Precursor films are deposited onto substrates and reusable cover plates in the first stage, while in the second stage the CIGS layer is formed by rapid heating with Se confinement. HelioVolt also developed best-in-class packaging technologies that provide unparalleled environmental stability. High quality CIGS films with large grains were fabricated on the production line, and high-performance high-reliability monolithic modules with a form factor of 120 cm x 60 cm are being produced at high yield and low cost. With conversion efficiency levels around 14% for cells and 12% for modules, HelioVolt is commercializing the process on its first production line with 20 MW capacity, and is planning its next GW-scale factory.
机译:近年来,薄膜光伏公司开始意识到其低制造成本的潜力,并一直在争取越来越大的市场份额。硒化铜铟镓(CIGS)是最有前途的薄膜PV材料,在电池和模块中均显示出最高的能量转换效率。但是,大多数CIGS制造商仍然面临着提供可靠,快速的制造过程的挑战,该过程可以有效地扩展规模并兑现该材料系统的承诺。 HelioVolt开发了用于CIGS吸收剂形成的反应转移工艺,该工艺具有良好的成分控制和快速的高质量CIGS反应的优点。反应转移过程是两阶段的CIGS制造方法。在第一阶段中,将前体薄膜沉积到基板和可重复使用的盖板上,而在第二阶段中,CIGS层是通过在Se限制下快速加热而形成的。 HelioVolt还开发了一流的包装技术,可提供无与伦比的环境稳定性。在生产线上制造了具有大晶粒的高质量CIGS薄膜,并以高产量和低成本生产了尺寸为120 cm x 60 cm的高性能,高可靠性的整体式模块。由于电池的转换效率水平约为14%,模块的转换效率水平约为12%,HelioVolt正在其第一条20兆瓦产能的生产线上将该工艺商业化,并正在计划其下一个GW级工厂。

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