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Parameter analysis of lift component in injection molding

机译:注塑成型举升部件的参数分析

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In injection molding process, not only need a good product design, but also mold design, material properties, as well as the appropriate process parameters are all important. Conventional process parameters in plastic injection molding usually relied on accumulated experiences by trial and error method. To decide a better parameter often wastes more time and money before. Through computer aided engineering analysis (CAE), defects can be improved in manufacture of molds in advance. Both time and cost can be decreased in design procedure, molding test, and machining process. In this study, design of the stacker panel warpage in lift was mainly discussed to obtained an appropriate deformation for injection molding process. The runner system design is of great importance to a successful injection molding process. According to using one-point pouring and two-point pouring separately, both different methods of cooling, traditional waterways and profiled water guides wee compared. Mold flow analysis software (Moldex 3D) was adapted to analyze the actual situation of injection molding. Simulation results in different pouring situations, different waterway design, and different composition containing of glass fiber (33% and 43%) were evaluated. The shrinkage was also studied for molding, the uneven cooling and deformation problems were also discussed for resolving contortion condition of product.
机译:在注塑成型过程中,不仅需要良好的产品设计,而且模具设计,材料性能以及适当的工艺参数也很重要。塑料注射成型中的常规工艺参数通常依靠反复试验的经验积累。决定一个更好的参数通常会浪费更多的时间和金钱。通过计算机辅助工程分析(CAE),可以提前改善模具制造中的缺陷。在设计程序,成型测试和机加工过程中都可以减少时间和成本。在这项研究中,主要讨论了提升过程中堆垛板翘曲的设计,以便为注塑过程获得合适的变形。流道系统设计对于成功的注塑过程至关重要。根据分别使用一点浇注和两点浇注的方法,比较了两种不同的冷却方法,传统水道和异型导水管。模具流动分析软件(Moldex 3D)适用于分析注塑成型的实际情况。评估了在不同的浇注情况,不同的水路设计和不同的玻璃纤维成分(33%\和\ 43%)下的模拟结果。还研究了模塑的收缩率,还讨论了冷却不均匀和变形的问题,以解决产品的变形情况。

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