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Valve health monitoring system utilizing smart instrumentation

机译:利用智能仪器的阀门健康监测系统

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The valve monitoring system is a stand alone unit with network capabilities for integration into a higher level health management system. The system is designed for aiding in failure predictions of high-geared ball valves and linearly actuated valves. It performs data tracking and archiving for identifying degraded performance. The data collection types are: cryogenic cycles, total cycles, inlet temperature, outlet temperature, body temperature, torsional strain, linear bonnet strain, preload position, total travel, and total directional changes. Events are recorded and time stamped in accordance with the IRIG B True Time. The monitoring system is designed for use in a Class 1 Division II explosive environment. The basic configuration consists of several instrumentation sensor units and a base station. The sensor units are self contained microprocessor controlled and remotely mountable in three by three by two inches. Each unit is potted in a fire retardant substance without any cavities and limited to low operating power for maintaining safe operation in a hydrogen environment. The units are temperature monitored to safeguard against operation outside temperature limitations. Each contains 902-928 MHz band digital transmitters which meet Federal Communication Commissions requirements and are limited to a 35 foot transmission radius for preserving data security. The base-station controller correlates related data from the sensor units and generates data event logs on a compact flash memory module for database uploading. The entries are also broadcast over an Ethernet network. Nitrogen purged National Electrical Manufactures Association (NEMA) Class 4 Enclosures are used to house the base-station.
机译:阀门监控系统是一个独立的单元,具有网络功能,可以集成到更高级别的健康管理系统中。该系统旨在帮助预测高齿球阀和线性致动阀的故障。它执行数据跟踪和归档以识别性能下降。数据收集类型为:低温循环,总循环,入口温度,出口温度,体温,扭转应变,线性阀帽应变,预紧位置,总行程和总方向变化。根据IRIG B True Time记录事件并标记时间戳。该监控系统设计用于1级II级爆炸性环境。基本配置由几个仪表传感器单元和一个基站组成。传感器单元是独立的微处理器控制的,可以三乘三乘两英寸的方式远程安装。每个单元都装在没有任何空腔的阻燃物质中,并限制在低运行功率下以在氢环境中保持安全运行。对设备进行温度监控,以防止在超出温度限制的情况下运行。每个接收器都包含902-928 MHz频段数字发射机,这些发射机满足联邦通信委员会的要求,并被限制在35英尺的传输半径内,以保持数据安全。基站控制器将来自传感器单元的相关数据关联起来,并在紧凑型闪存模块上生成数据事件日志以进行数据库上载。条目也通过以太网广播。经氮气吹扫的美国国家电气制造商协会(NEMA)4级机柜用于容纳基站。

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