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Evaluation of a Carbon Thermoplastic to Titanium Bonded Joint

机译:碳热塑性塑料与钛结合接头的评估

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Carbon thermoplastic (AS4/APC-2) to Titanium (6Al-4V) bonded and bonded/bolted joint designs were developed for use in the marine, Composite Storage Module (CSM) for the Office of Naval Research. Finite element modeling of the design was done using PATRAN and subsequent analyses were performed using the ABAQUS finite element code. In order to validate the design and to provide a measure of confidence with the fabrication and assembly of the joint, three, full-scale test specimens were designed, fabricated and tested in a representative tensile load environment. The three joint specimens were fabricated by Production Products and tested at the Naval Surface Warfare Center, Carderock Division. The carbon specimens were 1.04 m (40.9 in.) in length by 0.254 m (10 in.) in width by 28.5 mm (1.12 in.) in thickness and captured in the 70 mm (2.75 in.) thick titanium. Two of the specimens were bonded joints and the third was a bonded/bolted joint. The specimens were subjected to three cycles of tensile loading on a 2447 kN (550 kip) MTS test machine with the last loading cycle to failure. One bonded joint specimen failed in the adhesive bondline at 378 kN (85 kips) and the second bonded joint failed at 600 kN (135 kips). The bonded/bolted joint specimen showed adhesive failure at 489 kN (110 kips) and complete failure in the bolts at 556 kN (125 kips). This paper discusses the theoretical predictions, experimental results and correlation.
机译:碳热塑性塑料(AS4 / APC-2)与钛(6Al-4V)的粘结和粘结/螺栓连接的接头设计被开发用于海军研究办公室的海洋复合存储模块(CSM)。使用PATRAN对设计进行有限元建模,并使用ABAQUS有限元代码进行后续分析。为了验证设计并提供对接缝的制造和组装的信心度,在具有代表性的拉伸载荷环境中设计,制造和测试了三个全尺寸试样。这三个关节标本是由Production Products生产的,并在Carderock分部的海军水面作战中心进行了测试。碳样品的长度为1.04 m(40.9英寸),宽度为0.254 m(10英寸),厚度为28.5毫米(1.12英寸),并被70毫米(2.75英寸)厚的钛捕获。标本中的两个是粘结接头,第三个是粘结/螺栓接头。样品在2447 kN(550 kip)MTS试验机上经受了三个拉伸载荷循环,最后一个载荷循环失效。一个粘结接头试样在378 kN(85基普斯)的粘合剂粘结层中失效,第二个粘结接头试样在600 kN(135基普斯)失效。粘结/螺栓连接的接头样品在489 kN(110 kips)时表现出粘合破坏,而在556 kN(125 kips)时螺栓表现出完全破坏。本文讨论了理论预测,实验结果和相关性。

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