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Microstructural studies on failure mechanisms in thermo-mechanical fatigue of repaired DS R80 and IN 738 Superalloys.

机译:修复的DS R80和IN 738高温合金热机械疲劳失效机理的微观结构研究。

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摘要

Directionally solidified Rene 80 (DS R80) and polycrystalline Inconel 738(IN 738) Superalloys were tested in thermo-mechanical fatigue (TMF) over the temperature range of 500-900°C and plastic strain range from 0.1 to 0.8% using a DSI Gleeble thermal simulator. Thermo-mechanical testing was carried out on the parent material (baseline) in the conventional solution treated and aged condition (STA), as well as gas tungsten arc welded (GTAW) with an IN-738 filler, followed by solution treatment and ageing. Comparison of the baseline alloy microstructure with that of the welded and heat treated alloy showed that varying crack initiation mechanisms, notably oxidation by stress assisted grain boundary oxidation, grain boundary MC carbides fatigue crack initiation, fatigue crack initiation from sample surfaces, crack initiation from weld defects and creep deformation were operating, leading to different "weakest link" and failure initiation points. The observations from this study show that the repaired samples had extra crack initiation sites not present in the baseline, which accounted for their occasional poor fatigue life. These defects include lack of fusion between the weld and the base metal, fusion zone cracking, and heat affected zone microfissures.
机译:使用DSI Gleeble在500-900°C的温度范围内以及在0.1%到0.8%的塑性应变范围内,对定向凝固的Rene 80(DS R80)和多晶Inconel 738(IN 738)高温合金进行了热机械疲劳(TMF)测试热仿真器。在常规固溶处理和时效条件下(STA)对母体材料(基线)进行热机械测试,并使用IN-738填充剂进行钨极气体保护焊(GTAW),然后进行固溶处理和时效。将基线合金的微观结构与焊接和热处理的合金的微观结构进行比较后发现,不同的裂纹萌生机理,尤其是应力辅助的晶界氧化,晶界MC碳化物的疲劳裂纹萌生,样品表面的疲劳裂纹萌生,焊缝的裂纹萌生。缺陷和蠕变变形正在运行,导致出现不同的“最弱连接”和破坏起始点。这项研究的观察结果表明,修复后的样品具有基线中不存在的额外裂纹萌生部位,这是造成它们有时疲劳寿命较差的原因。这些缺陷包括焊缝与母材之间缺乏熔合,熔合区开裂和热影响区微裂纹。

著录项

  • 作者

    Abrokwah, Emmanuel Otchere.;

  • 作者单位

    University of Manitoba (Canada).;

  • 授予单位 University of Manitoba (Canada).;
  • 学科 Engineering Materials Science.
  • 学位 M.Sc.
  • 年度 2012
  • 页码 163 p.
  • 总页数 163
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

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