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Material flow-based analysis of manufactured housing production plant facility layout.

机译：基于物料流的房屋制造工厂设施布局分析。

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摘要

Manufactured homes are built in an assembly line similar to other manufactured products. However, production process, facility layout and material handling system of the Manufactured Housing Industry in the United States is still primitive when compared to other technologically advanced manufacturing facilities like automobile etc. The facility layouts of the manufactured housing plants consist of main-stations, sub-stations and feeder stations. Visit to most of the factories reveal the fact that the stations within the plants are arranged without any prior planning and evaluation and as a result the layouts are inefficient. This has led to the necessity of incorporating the advanced technologies used in industrial engineering to help develop an efficient facility layout for a given manufactured housing plant. The goal of this research is to analyze the impact of material-flow on the facility layout of a manufactured housing production plant, and to outline the comprehensive process steps for evaluating the layout-design based on the material-flow. In order to do this, the material movement between the stations and the material handling system requirements for a manufactured housing plant is understood and a material-flow based quantitative model for the facility layout is developed. The model is then analyzed; layout alternatives are generated and evaluated in a layout evaluation software, namely FactoryFLOW, on the basis of the material movement cost, distance traveled and frequency of trips. Finally, the process steps for evaluation of the facility layout alternatives are developed in the form of a Process Flow Diagram.
机译：人造房屋建在与其他制成品相似的装配线中。但是，与其他技术先进的制造工厂（例如汽车）相比，美国的人造房屋行业的生产过程，设施布局和材料处理系统仍然是原始的。人造房屋工厂的设施布局包括主站，子站点站和馈线站。对大多数工厂的访问揭示了这样一个事实，即工厂内的工作站没有事先进行计划和评估就被安排了，因此布局效率低下。因此，有必要整合工业工程中使用的先进技术，以帮助为给定的制造房屋工厂开发有效的设施布局。这项研究的目的是分析物料流对房屋制造工厂设施布局的影响，并概述评估基于物料流的布局设计的综合过程步骤。为此，要了解工位之间的物料移动和制造的房屋工厂的物料搬运系统要求，并为设施布局开发基于物料流的定量模型。然后分析模型；根据物料移动成本，行进距离和行程频率，在布局评估软件FactoryFLOW中生成并评估布局替代方案。最后，以过程流程图的形式开发了用于评估设施布局替代方案的过程步骤。

著录项

  • 作者

    Banerjee, Deblina.;

  • 作者单位

    Michigan State University.;

  • 授予单位 Michigan State University.;
  • 学科 Engineering Civil.; Operations Research.
  • 学位 M.S.
  • 年度 2003
  • 页码 445 p.
  • 总页数 445
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类 建筑科学;运筹学;
  • 关键词

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