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Model-based integration of process design and control via process synthesis: Development of highly controllable and environmentally benign processes.

机译：通过过程综合，基于模型的过程设​​计和控制集成：开发高度可控且对环境无害的过程。

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Process integration techniques have been increasingly employed in the process and allied industries to reduce energy and material costs and, more recently, to minimize waste. Industrial practice has shown, however, that improper integration can cause various operational problems, and may make economic and environmental goals unachievable. Consequently, to ensure successful process integration, an integrated process must be structurally highly controllable. Naturally, the integration of process design and control is becoming one of the most promising, but most difficult area in the process systems engineering.; This dissertation is a fundamental study of the earliest integration of process design and control in the overall process engineering activities. The main focus is on the development of a novel and systematic model-based integration methodology for synthesizing cost-effective, highly structurally controllable, and environmentally benign process plants. The research interest is in the synthesis of complex network-structured processes where heavy interactions among units are the main obstacle to achieving economic and environmental goals. In this research, structural controllability will mainly address the ability of structural disturbance rejection, which ensures process operability and waste minimization capability. To achieve this target, various first principles-based, simplified system disturbance propagation (DP) models are developed to characterize DP through complex systems. By incorporating DP models, a comprehensive synthesis strategy is developed targeting cost-effective and maximum disturbance rejection. Process flow sheet is developed successfully by the integration procedure with little computational effort. The resultant processes are examined by the system model. The methodology features the earliest integration of process design and control, its generic nature, and the ability of incorporating fundamental and heuristic knowledge. With this methodology, major structural problems should be prevented during process synthesis. A highly controllable and environmentally benign process system should be identified in a systematic manner.; The significance of this research is demonstrated by solving practical industrial problems for maximized disturbance rejection, enhanced structural controllability, and minimized waste. The methodology should greatly advance current process integration techniques to achieve both economic and environmental goals in broad industrial applications.
机译：在过程和相关行业中，越来越多地采用过程集成技术来降低能源和材料成本，并且最近将浪费降至最低。但是，工业实践表明，集成不当会导致各种操作问题，并且可能使经济和环境目标无法实现。因此，为了确保成功的过程集成，集成的过程必须在结构上高度可控。自然，过程设计和控制的集成正在成为过程系统工程中最有希望但最困难的领域之一。本文是对过程设计与控制在整个过程工程活动中最早整合的基础研究。主要重点是开发一种新颖且基于系统的基于模型的集成方法，以综合成本效益高，结构上可控制且对环境无害的加工厂。研究兴趣在于综合复杂的网络结构过程，其中单元之间的大量交互是实现经济和环境目标的主要障碍。在这项研究中，结构可控性将主要解决结构扰动抑制的能力，从而确保过程的可操作性和废物的最小化能力。为了实现此目标，开发了各种基于第一原理的简化系统扰动传播（DP）模型，以通过复杂系统表征DP。通过合并DP模型，针对成本效益和最大的干扰抑制，开发了一种综合的综合策略。通过集成过程成功开发了工艺流程图，而无需花费多少计算量。系统模型检查了生成的过程。该方法具有过程设计和控制的最早集成，其一般性质以及合并基本知识和启发式知识的能力。使用这种方法，应该在过程合成过程中避免主要的结构问题。应该以系统的方式确定一个高度可控的，对环境无害的过程系统。通过解决实际的工业问题以最大程度地消除干扰，增强结构可控制性并减少浪费，可以证明这项研究的重要性。该方法学应该极大地促进当前的过程集成技术，以在广泛的工业应用中实现经济和环境目标。

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