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Application and analysis of membranes for membrane-assisted reactors.

机译:膜辅助反应器中膜的应用和分析。

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Three asymmetric hollow fiber polymer membrane systems were studied for application in a membrane-assisted reactor system: (1) a single component polyaramide, (2) a single component polyimide, and (3) a composite polyimide on a polyimide/polyetherimide blend support. The properties of each membrane were tested as a function of temperature. The polyaramide membrane showed good selectivity to hydrogen, but low hydrogen permeance. Both the composite and single component polyimide membranes exhibited much higher hydrogen permeance than the polyaramide with a hydrogen/butane selectivity over 600 at 175{dollar}spcirc{dollar}C for short times.; At long run times, the polyimides showed an aging response. This effect is caused by a densification of the dense, selective skin on the membrane and is characterized by a decrease in permeance and an increase in permselectivity. The rate of decrease in flux, associated with the aging, was temperature dependent and appeared to approach a limiting asymptotic value.; A time-temperature shift factor was calculated from data at two aging temperatures. This shift factor (equal to 0.03 hours) allows the prediction of the effects of aging at any temperature given only one set of aging data.; The polyimide membranes were evaluated for their ability to affect the yield of an n-butane dehydrogenation reactor system. A correctly sized membrane module increased n-butane conversion approximately 12% at a reaction temperature of 482{dollar}spcirc{dollar}C. Neither membrane impacted the catalytic selectivity seen in the reaction-only system.; The stability of the polyimide membranes in the presence of the reaction mixture was evaluated. After accounting for the aging phenomena, the membranes were stable over long run times in the presence of the reactor product stream and any expected impurities.; A simple predictive mathematical computer model of the membrane system was constructed. The model accurately predicted hydrogen removal and hydrocarbon loss through the membrane stage. The model also showed that a large amount of sweep gas is required and that a significant amount (15-25%) permeates into the hydrocarbon-rich stream. This dilution effect acts to enhance conversion, but accounts for only approximately 2% conversion in the second reactor stage.
机译:研究了三种不对称中空纤维聚合物膜系统在膜辅助反应器系统中的应用:(1)单组分聚芳酰胺;(2)单组分聚酰亚胺;(3)聚酰亚胺/聚醚酰亚胺共混物上的复合聚酰亚胺。测试每个膜的性质与温度的关系。聚芳酰胺膜显示出对氢的良好选择性,但氢渗透率低。复合膜和单组分聚酰亚胺膜都显示出比聚芳酰胺高得多的氢渗透性,并且在短时间内在175℃时的氢/丁烷选择性超过600。在长时间运行时,聚酰亚胺显示出老化响应。该作用是由致密的选择性皮肤在膜上的致密化引起的,其特征是渗透性降低和渗透选择性增加。与老化有关的通量下降速率与温度有关,并且似乎接近极限渐近值。根据两个老化温度下的数据计算出时间-温度漂移因子。该偏移因子(等于0.03小时)可以在仅给出一组老化数据的情况下预测在任何温度下的老化效果。评价聚酰亚胺膜影响正丁烷脱氢反应器系统产率的能力。正确尺寸的膜组件在482sp的反应温度下可使正丁烷转化率提高约12%。两种膜都不会影响仅反应体系中的催化选择性。评价了在反应混合物存在下的聚酰亚胺膜的稳定性。考虑到老化现象后,在反应器产物流和任何预期的杂质存在下,膜在长期运行中是稳定的。构建了膜系统的简单预测数学计算机模型。该模型准确预测了整个膜阶段的除氢和碳氢化合物损失。该模型还显示需要大量的吹扫气,并且大量(15-25%)会渗透到富含烃的物流中。这种稀释作用起到提​​高转化率的作用,但是在第二反应器阶段仅占大约2%的转化率。

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