A new physical simulation model was developed to simulate the casting process of the ductile iron heavy section spent-nuclear-fuel container.In this physical simulation model,a heating unit with DR24 Fe-Cr-Al heating wires was used to compensate the heat loss across the non-natural surfaces of the sample,and a precise and reliable casting temperature controlling/monitoring system was employed to ensure the thermal behavior of the simulated casting to be similar to the actual casting.Also,a mould system was designed,in which changeable mould materials can be used for both the outside and inside moulds for different applications.The casting test was carried out with the designed mould and the cooling curves of central and edge points at different isothermal planes of the casting were obtained.Results show that for most isothermal planes,the temperature control system can keep the temperature differences within 6 ℃ between the edge points and the corresponding center points,indicating that this new physical simulation model has high simulation accuracy,and the mould developed can be used for optimization of casting parameters of spent-nuclear-fuel container,such as composition of ductile iron,the pouring temperature,the selection of mould material and design of cooling system.In addition,to maintain the spheroidalization of the ductile iron,the force-chilling should be used for the current physical simulation to ensure the solidification of casting in less than 2 h.
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