This study focused on the synergistic effect of alloying elements neodymium(Nd) and dysprosium(Dy) on the ignition-proof performance of AZ91D alloy. The ignition-proof mechanism of AZ91D-3 Nd-x Dy(x = 0.5, 1.0, 1.5, 2.0 and 2.5 wt.%) alloy was discussed in depth through ignition-proof testing and microstructure observation. The results showed that the AZ91D-3 Nd-2 Dy alloy exhibited the highest ignition-point of 893 K, increased by 69 K as compared to the AZ91D alloy. The ignition-proof mechanism of Nd and Dy additions lay in three aspects:(1) the formation of denser oxide film consisting of Dy_2O_3 and MgO improves the oxidation resistance of the alloy,(2) the great reduction of the low melting-point phase β-Mg_(17)Al_(12), which leads to the decrease in the oxygen diffusion channels, and(3) the newly formed high melting-point phases(Al_2Nd and Al_2Dy), which block the oxygen diffusion channels and prevent the chemical reaction of Mg and oxygen.
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