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Microstructure and mechanical properties of lost foam cast 356 alloys

         

摘要

Microstructure and mechanical properties of lost foam cast aluminum alloys have been investigated in both primary A356(0.13% Fe) and secondary 356(0.47%). As expected, secondary 356 shows much higher content of Fe-rich intermetallic phases, and in particular the porosity in comparison with primary A356. The average area percent and size(length) of Fe-rich intermetallics change from about 0.5% and 6 μm in A356 to 2% and 25 μm in 356 alloy. The average area percent and maximum size of porosity also increase from about 0.4% and 420 μm to 1.4% and 600 μm, respectively. As a result, tensile ductility decreases about 60% and ultimate tensile strength declines about 8%. Lower fatigue strength was also experienced in the secondary 356 alloy. Low cycle fatigue(LCF) strength decreased from 187 MPa in A356 to 159 MPa in 356 and high cycle fatigue(HCF) strength also declined slightly from 68 MPa to 64 MPa.

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