This paper presents the geologic and ground control challenges that were encountered by Consol Energy's coal mining operations in southwestern Pennsylvania,USA. Geologic encounters,such as sandstoneto-limestone geology transition,massive sandstone channels,shale channels,pyritic rich green claystone,laminated roof,and soft floor,have significantly impacted the development and longwall mining in Consol's Pittsburgh Seam coal mines. Experience from different mines shows that,in the sandstone-to-limestone geology transition zone,1.83 m high-tension,fully-grouted primary bolts employed along with 4.88 m center cable bolts at every other strap greatly improved beam building and ensured proper anchorage into the competent roof. Hydraulic fracturing of the massive sandstone was often necessary to enhance caving of the massive sandstone behind the shields to relieve pressure at the face. The presence of soft floor coupled with presence of thick floor coal and deep cover,induced excessive headgate convergence during retreat of the first right hand longwall panel. In all,it is important to explore the roof and in-seam geology in detail to delineate normal and anomalous geologic conditions prior to and during development. With diligent geologic reconnaissance,geotechnical monitoring,and assessment,site-specific geotechnical solutions have been provided to mine operations to improve safety and productivity.
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