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渣浆泵叶轮铸造工艺的改进

         

摘要

The configuration and technical requirements of the casting was introduced.The defects such as blowhole and shrinkage,etc.brought by using original casting method were analyzed,and then the following improvements were conducted:changing the original cold riser into hot riser to increase feeding efficiency;forming the riser base by sand core to ensure the resin addition and compactness of the resin sand around the riser base;baking the mold and cores with 200 ℃ hot blaster to avoid the mold and cores absorbing moisture;lowering pouring temperature to reduce gas evolution of the resin sand.As the result,the qualified rate of castings was enhanced from 50% to 90%.%介绍了铸件的结构和技术要求,对采用原工艺所带来的气孔、缩孔等缺陷分析后,进行了改进:将原来的冷冒口改为热冒口,提高了补缩效率;冒口座由砂芯带出,保证了冒口座周围型砂的树脂加入量和紧实度;用热风机在200℃下烘烤砂型(芯),防止砂型(芯)吸收水分,同时降低浇注温度,减少树脂砂的发气量.最终使铸件合格率由50%提高到90%.

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