首页> 外文期刊>Arabian Journal for Science and Engineering >The Diagnostics of Abrasive Tools After Internal Cylindrical Grinding of Hard-to-Cut Materials by Means of a Laser Technique Using Imaging and Analysis of Scattered Light
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The Diagnostics of Abrasive Tools After Internal Cylindrical Grinding of Hard-to-Cut Materials by Means of a Laser Technique Using Imaging and Analysis of Scattered Light

机译:激光切割,散射光成像和分析技术对难切削材料进行内圆磨削后的磨具诊断

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摘要

The formation of smears on the grinding wheel active surface is one of most undesirable phenomena during abrasive machining. Intensive growth of such smears leads to a decrease in the machining capacity of the grinding wheel, which, in turn increases the grinding power and the effects of friction upon the process, reducing efficiency. What is very important in this context is the possibility to inspect the condition of the grinding wheel active surface during the grinding process in order to detect the excessive growth of smears. Such an inspection can be carried out by automatic machine vision systems, or systems using optical measuring methods (especially those from a group of light scattering methods). In the paper is presented and discussed a proposal for optical inspection using laser scatterometry, as well as image processing and analysis techniques. It involves the acquisition of an image of scattered light during the illumination of tested surfaces by a laser light (wavelength λ = 635 nm). The analysis of such an image can enable the procurement of the values of geometric and photometric parameters, which then be correlated with, for example, the selected parameters of surface roughness obtained by other techniques. Experimental investigations were carried out on grinding wheel active surfaces after internal cylindrical grinding of hard-to-cut materials. The discussed methods were confirmed to be useful, which could be an interesting alternative to solving the important problem of diagnostics of abrasive tools in machining processes.
机译:在砂轮加工过程中,在砂轮有效表面上形成污点是最不希望的现象之一。这种污迹的密集增长导致砂轮的加工能力下降,这继而增加了磨削能力和摩擦对工艺的影响,从而降低了效率。在这种情况下,非常重要的是可以在磨削过程中检查砂轮有效表面的状况,以便检测出污迹的过度增长。可以通过自动机器视觉系统或使用光学测量方法的系统(尤其是来自一组光散射方法的系统)进行此类检查。在本文中介绍并讨论了使用激光散射仪进行光学检查的提议,以及图像处理和分析技术。它涉及在通过激光(波长λ= 635 nm)照射被测表面的过程中获取散射光的图像。对这种图像的分析可以使得能够获取几何和光度学参数的值,然后将其与例如通过其他技术获得的表面粗糙度的所选参数相关联。在对难以切削的材料进行内部圆柱磨削之后,对砂轮的有效表面进行了实验研究。讨论的方法被证实是有用的,它可能是解决加工过程中磨具诊断的重要问题的有趣替代方法。

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