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Desirability-Based Multi-objective Optimization and Analysis of WEDM Characteristics of Aluminium (6082)/Tungsten Carbide Composites

机译:基于期望的多目标优化和铝的WEDM特性分析(6082)/碳化钨复合材料

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摘要

Wire electrical discharge machining is a broadly recognized unconventional machining process capable of accurately manufacturing rigid components with compound contours. The present study is to optimize the machining parameters of Al (6082)/tungsten carbide composite. Peak current, pulse-on time, pulse-off time, wire feed rate and tungsten carbide percentage were used as variables to study the material removal rate and surface roughness. Analysis of variance technique is used to study the effect on material removal rate and surface roughness. Material removal rate is primarily influenced by % tungsten carbide followed by peak current, pulse-off time, feed rate and pulse-on time, respectively. Surface roughness is highly influenced by peak current followed by % tungsten carbide, pulse-off time, pulse-on time and feed rate respectively. Scanning electron microscopic structures of the machined surfaces were characterized by the presence of hillocks, fine and deep craters, microcracks, protrusion, recast layers and debris. Desirability-based multi-objective optimization was employed to optimize the process parameters. The developed mathematical model has a good level of adequacy and can be used to predict the responses with minimum error. The experimental results along with the mathematical model and optimization will serve as a technical database for aerospace, automotive, military and commercial applications.
机译:线电放电加工是一种广泛认可的非传统加工过程,能够精确地制造具有复合轮廓的刚性部件。本研究是优化Al(6082)/碳化钨复合材料的加工参数。峰值电流,脉冲接通时间,脉冲关闭时间,送钨百分比用作变量,以研究材料去除率和表面粗糙度。方差技术分析用于研究材料去除率和表面粗糙度的影响。材料去除率主要受到碳化钨的%碳化钨,然后分别受到峰值电流,脉冲关闭时间,进料速率和脉冲接通时间。表面粗糙度受到峰值电流的高度影响,然后是%碳化钨,脉冲关闭时间,脉冲接通时间和进料速率。通过丘陵,精细和深的陨石坑,微裂纹,突起,重铸层和碎片的存在,表征加工表面的扫描电子显微结构。采用基于期望的多目标优化来优化工艺参数。开发的数学模型具有良好的充足性水平,可用于预测最小误差的响应。实验结果以及数学模型和优化将作为航空航天,汽车,军事和商业应用的技术数据库。

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