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Characteristics of carbon fiber phenolic composite for journal bearing materials

机译:轴颈轴承材料用碳纤维酚醛复合材料的特性

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Journal bearing materials are required to have special characteristics such as compatibility with rubbing interface materials, embeddability for particles and wear debris, conformability to accommodate misalignment, thermal and corrosion resistance. Although white metals or babbitt metals used in most journal bearing have almost the required characteristics, they have possibility of seizure between the bearing material and the journal when the oil film is broken. In this study, a hybrid composite journal bearing composed of carbon fiber reinforced phenolic composite liner and metal backing was manufactured to solve the seizure problem of metallic journal bearing materials because the carbon fiber has self-lubricating ability and the phenolic resin has thermal resistance characteristics. To estimate the wear resistance of carbon fiber phenolic composite, wear tests were performed at several pressures and velocities. The oil absorption characteristics, coefficient of thermal expansion, strength and stiffness of the composite were also tested. Using the measured stiffness values, the thermal residual stresses in the composite were calculated to check the reliability of the composite journal bearing.
机译:轴颈轴承材料必须具有特殊的特性,例如与摩擦界面材料的相容性,颗粒和磨损碎屑的嵌入性,适应未对准性的适应性,耐热性和耐腐蚀性。尽管大多数轴颈轴承中使用的白色金属或巴氏合金几乎具有所需的特性,但当油膜破裂时,它们可能会卡住轴承材料和轴颈。在这项研究中,制造了一种由碳纤维增强酚醛复合材料衬里和金属背衬组成的混合复合轴颈轴承,以解决金属轴颈轴承材料的咬死问题,因为碳纤维具有自润滑能力并且酚醛树脂具有耐热性。为了评估碳纤维酚醛复合材料的耐磨性,在几种压力和速度下进行了磨损测试。还测试了复合材料的吸油特性,热膨胀系数,强度和刚度。使用测得的刚度值,计算出复合材料中的热残余应力,以检查复合材料轴颈轴承的可靠性。

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