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Preventive maintenance scheduling for serial multi-station manufacturing systems with interaction between station reliability and product quality

机译:串行多工作站制造系统的预防性维护计划,在工作站可靠性和产品质量之间进行交互

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摘要

Station reliability and product quality usually interact with each other stochastically in the multi-station manufacturing systems, which brings much trouble for the preventive maintenance (PM) scheduling of the system. In this paper, a station reliability evaluation method is developed firstly based on the introduced bidirectional interaction mechanism between station reliability and product quality, in which the focus is on the derivation of the failure rate of the stations. Then, a dynamic opportunistic PM (OM) policy is presented for the series multi-station systems with such quality integrated station reliability. The OM model is built up based on an extended cost saving method, and the optimal PM scheme of the system is obtained by maximizing the short-term cost savings which not only come from the stations conducting PM but also come from the downstream stations of those PM stations. Finally, a numerical example is given to illustrate how this PM scheduling approach works, and a numerical comparison on different OM policies is also given to show the effectiveness of the proposed OM policy under such interaction between station reliability and product quality.
机译:在多工作站制造系统中,工作站的可靠性和产品质量通常会相互影响,这给系统的预防性维护(PM)调度带来了很多麻烦。本文首先基于引入的站点可靠性与产品质量之间的双向交互机制,开发了站点可靠性评估方法,其重点是站点故障率的推导。然后,针对具有这种质量综合站可靠性的系列多站系统,提出了动态机会PM(OM)策略。基于扩展的成本节省方法建立了OM模型,并通过最大化短期成本节省来获得系统的最佳PM方案,这种短期节省不仅来自进行PM的站点,还来自那些下游站点。 PM站。最后,通过一个数值例子来说明这种PM调度方法是如何工作的,并且还对不同的OM策略进行了数值比较,以说明在站点可靠性和产品质量之间的这种交互作用下所提出的OM策略的有效性。

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