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An Evolutionary Algorithm for Sequencing Production on a Paced Assembly Line

机译:一种在装配流水线上排序生产的进化算法

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A new sequencing method for mixed-model assembly lines is developed and tested. This method, called the Evolutionary Production Sequencer (EPS) is designed to maxi- mize production on an assembly line. The performance of EPS is evaluated using three measures: minimum cycle time necessary to achieve l00/100 completion without rework, percent of items completed without rework for a given cycle time, and sequence "smoothness." The first two of these measures are based on a simulated production sys- tem. Characteristics of the system, such as assembly line station length, assembly time and cycle time, are varied to better gauge the performance of EPS. More fundamental variation is studied by modeling two production systems. In one set of tests, the system consists of an assembly line in isolation (i.e., a single-level system). In another set of tests, the production system consists of the assembly line and the fabrication system sup- plying components to the line (i.e., a two-level system). Sequence smoothness is mea- sured by the mean absolute deviation (MAD) between actual component usage and the ideal usage at each point in the production sequence. The performance of EPS is compared to those of well-known assembly line sequencing techniques developed by Miltenburg (1989), Okamura and Yamashina (1979), and Yano and Rachamadugu (1991). EPS performed very well under all test conditions when the criterion of success was either minimum cycle time necessary to achieve l00/100 production without rework or Percent of items completed without rework for a given cycle time. When MAD was the criterion of success, EPS was found inferior to the Miltenburg heuristic but better than the other two production-oriented techniques.
机译:开发并测试了一种用于混合模型装配线的新排序方法。这种称为“进化生产定序器”(EPS)的方法旨在最大程度地提高装配线上的产量。 EPS的性能可通过以下三种方法进行评估:达到100/100完成而无需返工的最小周期时间,在给定的周期时间内无需返工完成的项目的百分比以及顺序“平滑度”。这些措施中的前两个是基于模拟生产系统的。系统的特性(例如装配线工位长度,装配时间和循环时间)可以变化,以更好地评估EPS的性能。通过对两个生产系统进行建模来研究更基本的变化。在一组测试中,系统由隔离的装配线组成(即单级系统)。在另一组测试中,生产系统由装配线和向装配线提供组件的制造系统组成(即两级系统)。序列平滑度通过生产顺序中每个点的实际组件使用量与理想使用量之间的平均绝对偏差(MAD)来衡量。将EPS的性能与Miltenburg(1989),Okamura和Yamashina(1979)以及Yano和Rachamadugu(1991)开发的众所周知的流水线测序技术进行了比较。当成功的标准是在不进行返工的情况下达到100/100产量所需的最小周期时间,或在给定的周期时间内不返工而完成的产品百分比时,EPS在所有测试条件下的表现都非常好。当MAD是成功的标准时,发现EPS不如Miltenburg启发式方法,但比其他两种面向生产的技术要好。

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