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Design and Performance Evaluation of a PEM Fuel Cell – Lithium Battery–Supercapacitor Hybrid Power Source for Electric Forklifts

机译:用于电动叉车的PEM燃料电池-锂电池-超级电容器混合电源的设计和性能评估

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In this study, we developed a hybrid power source with a direct current (DC) supply system for electricforklifts. Its designs were based on harsh operating conditions, in line with the requirements for thetruck. The power source consists of a fuel cell (FC) system, lithium ion batteries, and supercapacitormodules. This system supplies the pallet truck with the power needed for lifting and moving. In theexperiments, three kinds of power source modules were designed, and their performance was testedindividually. The modules were then combined and tested using machines to simulate load conditions.The test parameters examined were the rate of the supercapacitor and charging and dischargingproperties. A final simulation of the overall power output performance was also performed. The poweroutput may be divided into power for lifting and power for moving. The FC is the power source for thetraveling motor, while the lithium ion battery is the supply for maximum instantaneous power for thepallet truck. The super capacitors protect the FC and batteries and ensure high power output. It can alsooffset the insufficiency and instability of the power provided by the first two power sources andprovides a stable 24 V DC power supply for the traveling motor when connected to a DC powerconverter. The lithium ion battery and supercapacitor modules are able to power the lifting motors,which require high power output, providing a maximum instantaneous power of 3.2 kW for severalcycles of lifting. The power source proposed here therefore has potential use in hybrid systems.
机译:在本研究中,我们开发了一种用于叉车的带有直流(DC)供电系统的混合电源。其设计基于恶劣的工作条件,符合卡车的要求。电源由燃料电池(FC)系统,锂离子电池和超级电容器模块组成。该系统为码垛车提供提升和移动所需的动力。在实验中,设计了三种电源模块,并对它们的性能分别进行了测试。然后组合模块并使用机器模拟负载条件进行测试。检查的测试参数是超级电容器的速率以及充电和放电性能。还进行了总功率输出性能的最终仿真。动力输出可分为用于提升的动力和用于移动的动力。 FC是行进电机的电源,而锂离子电池是为叉车提供最大瞬时功率的电源。超级电容器可保护FC和电池并确保高功率输出。当连接到直流电源转换器时,它还可以抵消前两个电源提供的电源的不足和不稳定,并为行进的电机提供稳定的24 V直流电源。锂离子电池和超级电容器模块能够为起重电动机供电,这些起重电动机需要大功率输出,在多次起重循环中提供的最大瞬时功率为3.2 kW。因此,这里提出的电源在混合系统中具有潜在的用途。

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