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Numerical Simulation for Shaping Feature of Molten Pool in Twin-Arc Submerged Arc Welding

机译:双弧埋弧焊熔池形状特征的数值模拟

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摘要

The notion of ratio of width to length is proposed to describe the shaping feature of molten pool of twin-Arc submerged arc welding accurately, and analyze the law of molten pool variation and weld formation. The temperature field finite element numerical simulation model of twin arc movement is established. The loading form of twin-arc with double ellipsoid heat source is discussed. The molten pool temperature field of twin-arc submerged arc welding is calculated and analyzed under different process parameters. The law of molten pool characteristics influenced by the welding speed, current and voltage of twin-arc submerged arc welding parameters is analyzed. The relation between shaping feature of molten pool and weld formation is discussed according to the ratio of width to length. The results manifested that the width to length ratio of weld pool decreases with the improvement of welding speed, which result in gene- ration of weld defects. The width to length ratio of weld pool is increased by adjusting the proportion of the current, voltage and the distance of the two arcs, which avoids the generation of weld defects.
机译:提出了宽长比的概念,以准确描述双电弧埋弧焊熔池的成形特征,并分析熔池变化和焊缝形成的规律。建立了双电弧运动的温度场有限元数值模拟模型。讨论了双弧双椭圆形热源的加载形式。计算和分析了不同工艺参数下双弧埋弧焊的熔池温度场。分析了双弧埋弧焊参数受熔接速度,电流和电压影响的熔池特性规律。根据宽长比,探讨了熔池成形特征与焊缝形成的关系。结果表明,随着焊接速度的提高,熔池的长宽比减小,从而导致产生焊接缺陷。通过调节电流,电压和两个电弧距离的比例,可以增加焊缝的宽长比,避免了焊接缺陷的产生。

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