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Improving the Cutting Conditions in the Five-axis Micromilling of Hardened High-speed Steel by Applying a Suitable Tool Inclination

机译:通过应用合适的刀具倾斜度改善淬硬高速钢的五轴微铣削中的切削条件

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In case of manufacturing miniaturized products with 3D features, micromachining is a suitable technology. By using a five-axis process, it is possible to produce complex products with high material removal rates. Further benefits are, for example, higher tool stiffness due to the possibility of utilizing tools with shorter cantilever lengths and higher surface qualities, which can be achieved by avoiding cutting with the center of the tool when using ball-end milling cutters. A tool inclination can not only be used to avoid the center cut in the five-axis process, but also to achieve better cutting conditions. In this paper, the influence of the tool inclination is analyzed for micromilling hardened high-speed steel (S6-5-2, 63 HRC). The presented results show the possibility of reducing tool wear and achieving better surface qualities by applying a specific tool inclination. This knowledge can be used to generate optimized NC programs for the five-axis micromilling of hardened steels.
机译:如果要制造具有3D功能的微型产品,微加工是一种合适的技术。通过使用五轴工艺,可以生产出具有高材料去除率的复杂产品。进一步的好处是,例如,由于可以使用具有较短悬臂长度和较高表面质量的刀具,因此具有较高的刀具刚度,而这可以通过在使用球头铣刀时避免以刀具中心进行切削来实现。倾斜的刀具不仅可以避免在五轴加工中进行中心切削,而且可以达到更好的切削条件。本文分析了刀具倾斜度对微铣削淬硬高速钢(S6-5-2,63 HRC)的影响。给出的结果表明,通过施加特定的工具倾斜度,可以减少工具磨损并获得更好的表面质量。此知识可用于生成淬硬钢的五轴微铣削的优化NC程序。

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