Influence of Gear Design on Tool Load in Bevel Gear Cutting

Fritz Klocke; Markus Brumm; Stefan Herzhoff

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Influence of Gear Design on Tool Load in Bevel Gear Cutting

机译：锥齿轮切削中齿轮设计对刀具载荷的影响

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During gear design, the tooth geometry is optimized towards the required running behavior. Pressure angle and tooth root radius of the gearset are among the influencing factors. As the tools in bevel gear cutting are specially designed for each gearset, the tool profile geometry is defined by the gear geometry. The objective of this work is to analyze the influence of the tool profile geometry on thermal and mechanical tool load during bevel gear machining. By means of a finite element based machining simulation the chip formation in bevel gear cutting of ring gears is calculated. The simulation results show a significant thermal and mechanical load maximum at the tool corner, where the maximal wear occurs. The variation of the tool profile geometry shows a high influence of the tool pressure angle and the tool corner radius on the tool load at the tool corner.

机译：在齿轮设计过程中，针对所需的运行行为优化了齿的几何形状。齿轮组的压力角和齿根半径是影响因素。由于锥齿轮切割的刀具是为每个齿轮组专门设计的，因此，刀具轮廓的几何形状由齿轮的几何形状定义。这项工作的目的是分析锥齿轮加工过程中刀具轮廓几何形状对热和机械刀具负载的影响。借助于基于有限元的加工模拟，可以计算出齿圈锥齿轮切削中的切屑形成。仿真结果表明，在刀具角处出现了最大的热负荷和机械负荷，这时发生了最大的磨损。刀具轮廓几何形状的变化表明，刀具压力角和刀具角半径对刀具角处的刀具载荷影响很大。

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《Procedia CIRP》 |2012年第2期|共6页
作者
Fritz Klocke; Markus Brumm; Stefan Herzhoff;
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4. Influence of Gear Design on Tool Load in Bevel Gear Cutting [C] . Fritz Klocke, Markus Brumm, Stefan Herzhoff CIRP Conference on High Performance Cutting . 2012

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Influence of Gear Design on Tool Load in Bevel Gear Cutting

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