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The Eco Lean Method – A Combined Approach for Low Cost Economic and Ecologic Optimization in the Manufacturing Industry

机译:生态精益方法–制造业低成本经济与生态优化的组合方法

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Rising resource efficiency is essential for a future green economy. Research and business activities in this field have thus increased dramatically during the past decades. While most environmentally oriented methods suffice to provide deep transparency, few have the ability to depict optimization potential and/or provide procedural methods of improvement. The general approach of ecological amendments in industries thus often is investment intensive. Numerous companies however do not dispose of appropriate savings. These companies strongly depend on low cost improvements, a field that has yet been neglected in research. In this paper we present a tailored approach for low cost economic and ecologic optimization of manufacturing processes. Therefore, we discuss conflicts and links between characteristic ecological and Lean principles in order to develop a greater Eco Lean mindset. Adopting the Lean philosophy, to do more with less, we introduce a four step approach. Therefore, we expand the traditional understanding of lean waste categories by adding ecologically relevant problem areas. In a first step, the orbit view, economic and ecologic wastage is determined via advanced Gemba walk that consists of visual testing and selective interrogation. We use a plant layout and specific characters to map areas of waste within a production facility. Hereupon, a weighting of problems is executed based on expected effort for implementation and impact on waste reduction. A single problem then is analyzed extensively in order to determine its value adding, organizational and waste tasks. In a final step we chose an appropriate method for optimization based on the specific problem.
机译:资源效率的提高对于未来的绿色经济至关重要。因此,在过去的几十年中,该领域的研究和商业活动急剧增加。尽管大多数面向环境的方法足以提供深层的透明度,但是很少有方法能够描述优化潜力和/或提供程序上的改进方法。因此,工业中生态修正的一般方法通常是投资密集型的。但是,许多公司没有处置适当的储蓄。这些公司强烈依赖低成本改进,而这一领域在研究中一直被忽略。在本文中,我们提出了一种针对制造过程的低成本经济和生态优化的量身定制的方法。因此,我们讨论了典型的生态和精益原则之间的冲突和联系,以发展更大的生态精益理念。采用精益理念,事半功倍,我们引入了四个步骤。因此,我们通过添加与生态相关的问题领域来扩展对瘦肉废物类别的传统理解。第一步,通过先进的Gemba行走确定轨道视图,经济和生态浪费,该行走包括视觉测试和选择性询问。我们使用工厂布局和特定字符来绘制生产设施内废物的区域。因此,基于实现的预期工作量和对减少废物的影响,对问题进行加权。然后对单个问题进行广泛分析,以确定其增值,组织和浪费任务。最后,我们根据具体问题选择了一种合适的优化方法。

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