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首页> 外文期刊>Journal of Industrial Engineering and Management >Application of fuzzy integrated FMEA with product lifetime consideration for new product development in flexible electronics industry
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Application of fuzzy integrated FMEA with product lifetime consideration for new product development in flexible electronics industry

机译：考虑产品寿命的模糊集成FMEA在柔性电子行业新产品开发中的应用

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Purpose: the aim of this paper is to minimize the risks of new product development and shorten time-to-market, particularly for high-tech enterprise where the complexity of the product generate vast amount of failure mode. Design/methodology/approach: first, the concept of Critical Consideration Factor (CCF) is introduced based on product-specific technical characteristics, expected lifetime, and yield requirement to identify and prioritize the critical failure mode in the subsequent Failure Mode and Effect Analysis (FMEA), followed by process characterization on the high risk failure mode and Critical Parameter Management (CPM) practice to realize a robust mass production system of the developed technology. The application on the development of advanced flexible substrate and surface finishes fabrication technique is presented. Findings: through the proposed methodology, the risk level of each potential failure mode can be accurately quantified to identify the critical variables. With process characterization, reliability of the product is ensured. Consequently, significant reduction in development resources and time-to-market can be achieved. Practical implications: the development strategy allows high tech enterprises to achieve a balanced ecosystem in which value created through adaption of new technology/product can be thoroughly captured through commercialization in a timely manner with no field failure. Originality/value: the proposed development strategy utilizes a unique approach with thorough considerations that enables high tech enterprise to deliver new product with rapid time-to-market without sacrificing product lifetime reliability, which is key to achieve competitive advantage in the highly dynamic market.
机译：目的：本文的目的是将新产品开发的风险降到最低，并缩短产品上市时间，特别是对于高科技企业而言，其产品的复杂性会导致大量的故障模式。设计/方法/方法：首先，基于特定于产品的技术特性，预期寿命和成品率要求引入关键考虑因素（CCF）的概念，以便在随后的故障模式和效果分析中确定关键故障模式并确定优先级（ FMEA），然后对高风险故障模式进行工艺表征，并通过关键参数管理（CPM）实施，以实现开发技术强大的批量生产系统。介绍了在先进柔性基板和表面光洁度制造技术开发中的应用。结果：通过提出的方法，可以准确地量化每种潜在故障模式的风险水平，以识别关键变量。通过过程表征，可以确保产品的可靠性。因此，可以大大减少开发资源和上市时间。实际意义：该发展战略使高科技企业能够实现一个平衡的生态系统，其中通过对新技术/产品的适应而创造的价值可以通过及时商业化而彻底地获得，而不会出现现场失败。独创性/价值：拟议的发展战略利用一种经过深思熟虑的独特方法，使高科技企业能够在不牺牲产品使用寿命可靠性的情况下，迅速将产品推向市场，这是在高度动态的市场中获得竞争优势的关键。

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