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Efficiencies through the Automatic Control of Age-Profiled Manufacturing Machines: A Case Study of Cost-Saving in an Irish Production Facility

机译:通过自动控制按年龄划分的制造机器的效率:以爱尔兰生产设施中的成本节省为例

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Abstract: This paper asked if an effective energy measurement and monitoring system could be designed which was capable of controlling production machines to reduce operational costs. The solution had to be itself a low cost which could also be relatively easily deployed in developing regions. Developing regions are typically characterized by production facilities with outmoded equipment, but often have one or two more advanced machines available. This study identified a solution which evaluated energy consumption of machines at rest and oil consumption. It found that these two variables, when profiled against machine age, could be controlled in such a way as to significantly reduce production costs. Tests showed that, in addition to these variables, surge featured as an important variable which needed to be added to the control model. The solution itself could be deployed with very low cost. The experiment was carried out on CNC machines in a manufacturing site in Ireland.
机译:摘要:本文询问是否可以设计一种有效的能量测量和监视系统,该系统能够控制生产机器以降低运营成本。解决方案本身必须是低成本的,也可以相对容易地部署在发展中地区。发展中地区通常的特点是生产设备陈旧,但往往拥有一两个以上的先进机器。这项研究确定了一种解决方案,该解决方案可评估静止机器的能耗和油耗。结果发现,根据机器的使用年限对这两个变量进行控制时,可以显着降低生产成本。测试表明,除这些变量外,喘振是重要的变量,需要将其添加到控制模型中。该解决方案本身可以以非常低的成本进行部署。该实验是在爱尔兰一家制造厂的CNC机器上进行的。

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