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Design of PLC Integrated Process Simulation Software for Steam Generator Using Matlab Simulink

机译:基于Matlab Simulink的蒸汽发生器PLC集成过程仿真软件设计。

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This paper describes the work done in order to make Matlab Simulink based steam generator simulator in the simulation of a steam generator. The steam generator under this research is operated with the steam quality of 72%, O2 content is 1.2%, designed steam volume flow is 3600 barrel per day at a maximum and designed fuel gas volume flow is 1300 Thousand Standard Cubic Feet (MSCF) per day at a maximum. The simulator program of the steam generator is separated into individual components consisting of Burner, Radiant, Convection, Exhaust Stack, Feedwater Pump Discharge and Steam Discharge. Within the components, thermodynamics and heat transfer principles such as conduction, convection, radiation and also conservation of mass, momentum, and energy were applied to compute the pressure values, temperature values, and flow rate values of simulated field device based on the command and setpoint from PLC. The validation process has been done with the steam generator is operating in a steady state to the 10 important process parameters of the steam generator. The error percentage calculated from a difference between the simulation result value and the actual value from field data reference divide by actual value from field data reference. The error percentage results are as following : Fuel Gas Orifice Differential Pressure : 2.39%, Fuel Gas Pressure : 1.37%, Fuel Gas Temperature : 5.95%, Fuel Gas Flow Rate : 1.25%, Feedwater Orifice Differential Pressure : 1.94%, Feedwater Pressure : 1.54%, Feedwater Flow Rate : 0.92%, Steam Orifice Differential Pressure 3.26%, Steam Discharge Pressure 1.93% and Steam Quality : 0.05%.
机译:本文介绍了为了使基于Matlab Simulink的蒸汽发生器模拟器在蒸汽发生器的仿真中所做的工作。该研究中的蒸汽发生器的蒸汽质量为72%,O2含量为1.2%,最大设计蒸汽流量为每天3600桶/天,设计燃气体积流量为1300千标准立方英尺(MSCF)/最多一天。蒸汽发生器的模拟器程序分为单独的组件,包括燃烧器,辐射,对流,排气烟囱,给水泵排放和蒸汽排放。在这些组件中,应用热力学和传热原理(例如传导,对流,辐射以及质量,动量和能量守恒)来根据命令和公式计算模拟现场设备的压力值,温度值和流速值。 PLC的设定值。验证过程已经完成,蒸汽发生器在蒸汽发生器的10个重要过程参数处于稳定状态下运行。根据模拟结果值与现场数据参考的实际值之间的差计算出的误差百分比除以现场数据参考的实际值。误差百分比结果如下:燃料气孔压差:2.39%,燃料气压力:1.37%,燃料气温度:5.95%,燃料气体流量:1.25%,给水孔压差:1.94%,给水压: 1.54%,给水流量:0.92%,蒸汽节流孔压差3.26%,蒸汽排出压力1.93%,蒸汽质量:0.05%。

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