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FEA-based optimisation of a clinching process with an open multiple-part die aimed at damage minimisation in CR240BH-AlSi10MnMg joints

机译:基于FEA的压接工艺优化,带有开放式多部分模具,旨在最小化CR240BH-AlSi10MnMg接头的损伤

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The paper presents results of a FEA-based tool design optimisation for a clinching process with an open multiple-part die. The studied materials are the bake-hardening steel CR240BH (1.5 mm) on the punch side and the die-cast aluminium alloy AlSi10MnMg (2.95 mm) on the die side. The objective of the optimisation was to minimise probability of cracks that appear at the outer circumference of the bottom of the clinch joint in AlSi10MnMg. In the framework of the optimisation, it was possible to minimise crack probability by varying geometrical parameters of the tools though at the cost of slightly worse but still tolerable geometrical parameters of the clinch joint.
机译:本文介绍了基于FEA的工具设计优化的结果,该工具设计用于具有开放式多零件模的压接过程。研究的材料是冲头一侧的烘烤硬化钢CR240BH(1.5 mm)和模头一侧的压铸铝合金AlSi10MnMg(2.95 mm)。优化的目的是使出现在AlSi10MnMg中压接接头底部外缘的裂纹的可能性最小。在优化的框架中,可以通过改变工具的几何参数来最大程度地降低开裂可能性,尽管代价是铆接的几何参数稍差但仍可忍受。

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