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Synthesis and characterization of two-component acidic ion intercalated layered double hydroxide and its use as a nanoflame-retardant in ethylene vinyl acetate copolymer (EVA)

机译:两组分酸性离子夹层双氢氧化物的合成,表征及其在乙烯乙酸乙烯酯共聚物(EVA)中作为纳米阻燃剂的应用

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A series of two-component acidic ion intercalated layered double hydroxides (MgAlZn-X1/X2-LDHs) were synthesized by coprecipitation under microwave crystallization, and were further used as novel nanoflame-retardants for ethylene vinyl acetate (EVA). Various measurement methods have been employed to characterize the structure, morphology, thermal stability and combustible properties of the MgAlZn-X1/X2-LDHs and MgAlZn-X1/X2-LDHs/EVA nanocomposites. The results revealed that MgAlZn-LDHs were intercalated by different two-component acidic ions successfully, and nano-sized particles of MgAlZn-X1/X2-LDHs were achieved. The incorporation of MgAlZn-X1/X2-LDHs into EVA not only can significantly improve the thermal stability of EVA but also improve the thermal oxidative resistance. Compared with pure EVA (LOI = 19, no char yield), the limit oxygen index (LOI) values and char yield of MgAlZn-SnO32?/CO32?-LDHs/EVA (40/60) nanocomposite increased, reaching 29% and 28.40%, respectively. Meanwhile, the max smoke density (MSD) values and underwriters laboratories test (UL-94) of MgAlZn-SnO32?/CO32?-LDHs/EVA nanocomposite decreased by 2.98 and reached a UL-94 V-0 rating, respectively. The improvement of flame retardancy and smoke suppression of MgAlZn-SnO32?/CO32?-LDHs/EVA nanocomposite can be attributed to the intercalation of flame retardant elements into the LDH interlayer and laminate, and the synergistic flame retardant effects between two-component acidic ions, evidenced by the dramatically reduced peak heat release (68.5% reduction), total heat release values (22.2% reduction) and peak smoke production rate (71.2% reduction) obtained from cone calorimeter tests, as compared with that of pure EVA. As such, MgAlZn-SnO32?/CO32?-LDHs could be applied as a promising high-efficiency flame retardant with the function of smoke suppression.
机译:一系列两组分酸性离子嵌入层状双氢氧化物(MgAlZn-X 1 / X 2 -smallHLD )是在微波结晶下通过共沉淀合成的,并进一步用作乙烯乙酸乙烯酯(EVA)的新型纳米阻燃剂。 MgAlZn-X 1 / X 2 -LDHs和MgAlZn-X 1 / X 2 -LDHs / EVA纳米复合材料。结果表明,MgAlZn-LDHs成功插入了不同的两组分酸性离子,并形成了纳米颗粒的MgAlZn-X 1 / X 实现了2 -LDH。将MgAlZn-X 1 / X 2 -LDHs掺入EVA不仅可以显着提高热稳定性EVA的使用还可以提高其抗热氧化性。与纯EVA(LOI = 19,无炭产率)相比,MgAlZn-SnO 3 的极限氧指数(LOI)值和炭产率2? / CO 3 2? -LDHs / EVA(40 / 60)纳米复合材料增加,分别达到29%和28.40%。同时,MgAlZn-SnO 3 2?的最大烟雾密度(MSD)值和保险商实验室测试(UL-94)。 / CO 3 2? -LDHs / EVA纳米复合材料下降2.98并达到UL-分别为94 V-0额定值。 MgAlZn-SnO 3 2? / CO 3 2? -LDHs / EVA纳米复合材料可归因于阻燃元素插入LDH中间层和层压板中,并且两组分酸性离子之间的协同阻燃作用,通过锥形量热仪测试获得的峰值放热(减少68.5%),总放热值(减少22.2%)和峰值烟雾产生率(减少71.2%)得到证明,与纯EVA相比。因此,MgAlZn-SnO 3 2? / CO 3 2? -LDHs可以用作具有抑制烟尘功能的高效阻燃剂。

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