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Numerical simulation and optimization of shell mould casting process for leaf spring

机译:叶簧壳模铸造工艺的数值模拟与优化

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Although the shell mould casting process has a wide range of application in many fields, theprediction of casting defects is still a problem. In the present work, a typical leaf spring bracket casting of ZG310-570 was fabricated by shell mold casting. The finite element model and ProCAST software were utilized forsimulating the filling and solidification processes of the casting; and the formation mechanism of the gas pore,and shrinkage porosity defects were analyzed. The results indicate that the gas pore and shrinkage porositydefects are formed due to air entrapment, insufficient feeding and non-sequential solidification. Subsequently,through changing the position of risers, adding a connecting channel between the risers, and setting blind risersat the U-shaped brackets, an optimized gating and feeding system was established to improve the quality of thecasting. After optimization, the gas pore and shrinkage porosity defects of the leaf spring bracket casting areeffectively eliminated. The experiment results with the optimized casting process are in good agreement with thenumerical simulation, which verifies the validity of the finite element model in the shell mould casting.
机译:虽然壳体模具铸造工艺在许多领域具有广泛的应用,但铸造缺陷的预测仍然是一个问题。在本作工作中,通过壳体铸造制造ZG310-570的典型板簧支架铸件。有限元模型和ProCast软件用于刺激铸件的填充和凝固过程;分析了气体孔的形成机制和收缩孔隙率缺陷。结果表明,由于空气滞留,喂养不足和非连续凝固,气体孔和收缩孔隙率没有。随后,通过改变提升管的位置,建立了在提升器之间添加连接通道,并建立了优化的门控和馈电系统以提高构建的质量。优化后,叶弹簧支架铸件的气孔和收缩孔隙率缺陷繁殖。通过优化的铸造过程的实验结果与Doxumerical仿真有关,这验证了壳体模具铸造中有限元模型的有效性。

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