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Comprehensive Technologies for Iron Ore Sintering with a Bed Height of 1000 mm to Improve Sinter Quality, Enhance Productivity and Reduce Fuel Consumption

机译:铁矿石烧结综合技术,床高度为1000毫米,以提高烧结品质,提高生产率,降低燃料消耗

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Despite its many advantages, the materials layer with thickness exceeding 900 mm hinders further development of thick bed sintering. In order to break through the bottleneck of ultra-thick bed sintering, University of Science and Technology Beijing and Tiangang United Special Steel initiated a cooperation. Firstly, by analyzing the characteristics of the ultra-thick bed sintering, this study aims to make high air permeability and low air leakage rate the focus technically. Then a “triple sync” theory including the liquid phase front, heat transfer front and flame front and the concept of “Full Active Lime Intensified Sintering” were proposed to support thick bed sintering. On this basis, Tiangang United Special Steel develops a series of comprehensive technologies including raw materials controls, granulation enhancements and air leakage improvements, then efficient and stable sintering production with a bed height of 1000 mm in their two 260 m~(2) sintering machines is achieved. After the implementation of these technologies, the productivity reaches 1.89 t/(m~(2)·h), the solid fuel consumption was only 41.85 kg/t, meanwhile the tumbler, reduction, and low-temperature reduction degradation index RDI_(+3.15) of produced sinter are 78.24%, 87.17%, and 74.2%, respectively. While promoting the development of ultra-thick bed sintering, it has also brought significant economic and environmental benefits.
机译:尽管有许多优点,但厚度超过900毫米的材料层妨碍了厚床烧结的进一步发展。为了突破超厚床烧结的瓶颈,科学技术大学北京和拓港联合特价钢铁发起合作。首先,通过分析超厚床烧结的特点,本研究旨在实现高透气性和低空气泄漏率技术焦点。然后提出了一个“三同步”理论,包括液相前,传热前沿和火焰前面,并提出了“全极化石灰强化烧结”的概念,以支持厚床烧结。在此基础上,拓港联合特价钢铁开发了一系列综合技术,包括原料控制,造粒增强和空气泄漏改进,然后高效稳定的烧结生产,床高度为1000毫米,在两台260 m〜(2)烧结机上已完成。在实施这些技术后,生产率达到1.89吨/(m〜(2)·h),固体燃料消耗仅为41.85千克/吨,同时推翻,减少和低温还原降解指数RDI _(+ 3.15)产生的烧结素分别为78.24%,87.17%和74.2%。在促进超厚床烧结的发展的同时,它也带来了显着的经济和环境效益。

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